Genie gs 2032 ошибки

Brand: Genie
|
Category: Lifting Systems
|
Size: 19.04 MB

• Introduction

  2

  • Find a Manual for this Model

    2

  • Serial Number Range

    3

  • Revision History

    4

  • Serial Number Legend

    6

• Safety Rules

  7

  • Table of Contents

    9

  • April

    12

  • Gs-1530 / Gs

    14

• Specifications

  17

  • Machine Specifications

    17

    • Gs-30 • Gs-32 • Gs-46 • Gs

      17

    • April

      18

  • Performance Specifications (Models Without Proportional Lift Function)

    19

    • April

      19

    • Gs-30 • Gs-32 • Gs-46 • Gs

      20

  • Performance Specifications (Models with Proportional Lift)

    21

  • Hydraulic Oil Specifications

    23

  • Hydraulic Component Specifications

    26

  • Manifold Component Specifications

    27

  • Hydraulic Hose and Fitting Torque Specifications

    28

  • Torque Procedure

    29

• Repair Procedures

  31

  • Introduction

    31

• Platform Controls

  33

  • Circuit Board

    35

  • Joystick

    36

  • Platfrom Controls Alarm

    36

  • Platform Emergency Stop Button

    37

• Ground Controls

  38

  • Software Revision Level

    39

  • Machine Setup

    40

  • Loading or Updating Machine Software

    41

  • Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool

    46

  • Service Override Mode

    48

  • Level Sensors

    50

  • Manual Platform Lowering Cable

    65

  • Outrigger Calibration

    67

• Hydraulic Tank

  68

• Hydraulic Pump

  69

  • How to Remove the Hydraulic Pump

    70

• Manifolds

  72

  • Function Manifold Components — GS-1530, GS-1532, GS-1930 and GS-1932

    72

  • Function Manifold Components — GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246

    74

  • Function Manifold Components — GS-4047

    76

  • Check Valve Manifold Components — GS-1530, GS-1532, GS-1930 and GS-1932

    78

  • Lift Pressure Selector Manifold Components — GS-4047

    79

  • Outrigger Function Manifold Components — GS-3232

    80

  • Outrigger Cylinder Manifold Components — GS-3232

    81

  • Valve Adjustments — Function Manifold

    82

  • Valve Coils

    88

• Steer Axle Components

  90

  • Yoke and Drive Motor

    90

  • Steer Cylinder

    91

  • Steer Bellcrank

    92

• Non-Steer Axle Components

  93

  • Drive Brake

    93

• Brake Release Hand Pump Components

  94

• Scissor Components

  95

  • Scissor Assembly, GS-1530 and GS-1532

    96

  • Scissor Assembly, GS-1930 and GS-1932

    102

  • Scissor Assembly, GS-2032 and GS-2046

    110

  • Scissor Assembly, GS-2632 and GS-2646

    117

  • Scissor Assembly, GS-3232 and GS-3246

    125

  • Scissor Assembly, GS-4047

    134

  • Scissor Arm Wear Pads

    142

  • Platform Height Sensor

    144

  • Lift Cylinder

    146

  • Pressure Transducer

    157

  • Platform Overload System

    159

  • Platform Overload Recovery

    164

• Platform Components

  166

  • Platform

    166

  • Platform Extension Deck

    167

• Battery Charger

  168

  • Selecting a Charge Profile

    169

• Diagnostics

  171

  • Introduction

    171

  • GCON I/O Map Without Load Sense (All Machines Except GS-3232)

    174

  • GCON I/O Map with Load Sense (All Machines Except GS-3232)

    175

  • GCON I/O Map Without Load Sense GS-3232 Only)

    176

  • GCON I/O Map with Load Sense (GS-3232 Only)

    178

  • Operation Indicator Codes (OIC)

    180

  • Diagnostic Trouble Codes (DTC)

    180

  • Troubleshooting «HXXX» and «PXXX» Faults

    181

  • Fault Inspection Procedure

    182

  • Type «HXXX» Faults

    184

  • Type «PXXX» Faults

    188

  • Type «UXXX» Faults

    189

  • Type «FXXX» Faults

    192

  • Type «CXXX» Faults

    195

  • Battery Charger

    197

    • Charger Fault Codes

      198

    • Charger Error Codes

      199

• Schematics

  203

  • Introduction

    203

  • Electrical Component and Wire Color Legends

    204

  • Wiring Diagram Ground and Platform Controls

    206

  • Limit Switch Legend

    207

  • Electrical Symbol Legend

    208

  • Hydraulic Symbols Legend

    209

• Hydraulic Schematics

  210

  • Hydraulic Component Reference Legend

    210

  • Hydraulic Component Abbreviation Legend

    211

  • Hydraulic Schematic, GS-1530, 1532, 1930, 1932 (from Serial Number GS3010A-110000, GS3011C-10000, GS3014D-101, GS3016P-142281)

    212

    • GS3212C-10000 to GS3214C-11873, GS4612A-110000 to

      213

  • Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246

    214

  • Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246 (from Serial Number GS3214A-119071, GS3214C-11874

    214

  • Hydraulic Schematic, GS-3232 (from Serial Number GS3211A-110000, GS3212C-10000, GS3216P-142677)

    215

  • Hydraulic Schematic, GS-4047 (from Serial Number GS4712C-101 to GS4714C-1459)

    216

  • Hydraulic Schematic, GS-4047

    216

    • (From Serial Number GS4714C-1460, GS4714D-101, GS4716P-101)

      217

    • (From Serial Number GS3010A-110000 to GS3011A-110827)

      220

• Electrical Schematics — ANSI / CSA Models

  220

  • Electrical Schematic, GS-1530 / GS-1930, ANSI / CSA (from Serial Number GS3011A-110828 to GS3014A-136972, GS3014D-101 to GS3015D-1113)

    224

  • Electrical Schematic, GS-1530 / GS-1930

    224

    • GS3016P-142281 to GS3016P-158208)

      228

  • Electrical Schematic, GS-1530/1930, ANSI/CSA

    231

  • Electrical Schematic, GS-3232, ANSI / CSA

    233

    • (From Serial Number GS3211A-110000 to GS3214A-135714)

      234

  • Electrical Schematic, GS-3232, ANSI / CSA

    234

    • (From Serial Number GS3214A-135715 to GS3215A-141898)

      238

  • Electrical Schematic, GS-3232, ANSI / CSA (from Serial Number GS3215A-141899, GS3216P-142677 to GS3216P-146462)

    242

  • Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA

    249

    • GS4612A-110000 to GS4614A-135366, GS4613D-101 to GS4615D-1303)

      250

  • Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI/CSA

    250

    • GS4614A-135367 to GS4615A-137959, GS4615D-1304)

      254

  • Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA (from Serial Number GS3216P-146463, GS4616D-4433, GS4616P-139711)

    262

  • Electrical Schematic, GS-3246, GS4047 ANSI / CSA (from Serial Numbers GS4616D-4433, GS4616P-139711, GS4716D-3102, GS4716P-101)

    272

• Electrical Schematics — CE and Australia Models

  273

  • Electrical Schematic GS-1530, 1532, 1930, 1932, (from Serial Number GS3010A-110000 to GS3011A-110827) as / CE

    274

  • Electrical Schematic, GS-1530/32_GS-1930/32 (from Serial Number GS3011A-110828 to GS3014A-136972, GS3011C-10000 to

    278

  • Electrical Schematic, GS-1530, 1532, 1930, 1932, AS/CE

    282

    • GS3015D-1114 to GS3016D-5426, GS3016P-142281 to GS3016P-158208)

      282

  • Electrical Schematic, GS-1530, 1532, 1930, 1932, AS/CE

    286

    • (From Serial Numbers GS3015D-5427, GS3016P-158209)

      286

  • Electrical Schematic, GS-3232, as / CE

    288

    • Gs3215C-14503)

      288

  • Electrical Schematic, GS-3232, as / CE (from Serial Number GS3214A-135715 to GS3215A-141898, GS3215C-14504)

    292

  • Electrical Schematic, GS-3232, as / CE (from Serial Numbers GS3215A-141899, GS3216P-142676 to GS3216P-146462)

    296

  • Electrical Schematic, GS-3232, CE / as (from Serial Number GS3216P-146463)

    300

  • Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE

    303

    • GS4613D-101 to GS4615D-1303)

      304

  • Electrical Schematic, GS-2032, 2632, 2046, 2646, AS/CE

    308

    • GS3215C-14378, GS4614A-135367 to GS4615A-137959, GS4615C-14504, GS4615D-1304)

      308

  • Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE

    312

    • GS3216P-146462, GS4615A-137960, GS4616P-138362 to

      312

  • Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE (from Serial Numbers GS3216P-146463, GS4616P-139711)

    316

  • Electrical Schematic, GS-3246, as / CE

    318

  • Electrical Schematic, GS-3246, as / CE

    322

  • Electrical Schematic, GS-3246, as / CE

    326

    • GS4615A-137960, GS4616P-138362 GS4616P to GS4616P-139710)

      326

  • Electrical Schematic, GS-3246, as / CE (from Serial Number GS4616D-4433, GS4616P-139711)

    330

  • Electrical Schematic, GS-4047, as / CE

    332

    • GS4712C-101 to GS4715C-2130, GS4714D-101 to GS4715D-749)

      332

  • Electrical Schematic, GS-4047, as / CE (from Serial Number GS4715C-2131, GS4715D-750 to GS4716D-3101)

    336

  • Electrical Schematic, GS-4047, as / CE (from Serial Number GS4716D-3102)

    340

• Electrical Schematic — Foot Switch (Option) All Models

  341

  • Foot Switch (Option) All Models

    342

Brand: Genie
|
Category: Boom Lifts
|
Size: 17.47 MB

• Find a Manual for this Model

  2

• Serial Number Range

  3

• Revision History

  4

• Serial Number Legend

  5

• Safety Rules

  6

  • Table of Contents

    8

• Specifications

  17

  • Machine Specifications

    17

  • Performance Specifications (Models Without Proportional Lift Function)

    19

  • Performance Specifications (Models with Proportional Lift)

    21

  • Hydraulic Specification

    23

  • Hydraulic Component Specifications

    26

  • Manifold Component Specifications

    27

  • Hydraulic Hose and Fitting Torque Specifications

    28

  • Torque Procedure

    29

• Repair Procedures

  31

  • Introduction

    31

• Platform Controls

  33

  • Circuit Board

    35

  • Joystick

    36

  • Platfrom Controls Alarm

    36

  • Platform Emergency Stop Button

    37

• Ground Controls

  38

  • Software Revision Level

    39

  • Machine Setup

    40

  • Loading or Updating Machine Software

    41

  • Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool

    46

  • Service Override Mode

    48

  • Level Sensors

    50

  • Manual Platform Lowering Cable

    65

  • Outrigger Calibration

    67

• Hydraulic Tank

  68

• Hydraulic Pump

  69

  • Function Pump

    69

  • How to Remove the Hydraulic Pump

    70

• Manifolds

  72

  • Function Manifold Components — GS-1530, GS-1532, GS-1930 and GS-1932

    72

  • Function Manifold Components — GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246

    74

  • Function Manifold Components — GS-4047

    76

  • Check Valve Manifold Components — GS-1530, GS-1532, GS-1930 and GS-1932

    78

  • Lift Pressure Selector Manifold Components — GS-4047

    79

  • Outrigger Function Manifold Components — GS-3232

    80

  • Outrigger Cylinder Manifold Components — GS-3232

    81

  • Valve Adjustments — Function Manifold

    82

  • Valve Coils

    88

• Steer Axle Components

  90

  • Yoke and Drive Motor

    90

  • Steer Cylinder

    91

  • Steer Bellcrank

    92

• Non-Steer Axle Components

  93

  • Drive Brake

    93

• Brake Release Hand Pump Components

  94

• Scissor Components

  95

  • Scissor Assembly, GS-1530 and GS-1532

    96

  • Scissor Assembly, GS-1930 and GS-1932

    102

  • Scissor Assembly, GS-2032 and GS-2046

    110

  • Scissor Assembly, GS-2632 and GS-2646

    117

  • Scissor Assembly, GS-3232 and GS-3246

    125

  • Scissor Assembly, GS-4047

    134

  • Scissor Arm Wear Pads

    142

  • Platform Height Sensor

    144

  • Lift Cylinder

    146

  • Pressure Transducer

    157

  • Platform Overload System

    159

  • Platform Overload Recovery

    164

• Platform Components

  166

  • Platform

    166

  • Platform Extension Deck

    167

• Diagnostics

  169

  • Introduction

    169

  • GCON I/O Map Without Load Sense (All Machines Except GS-3232)

    172

  • GCON I/O Map with Load Sense (All Machines Except GS-3232)

    173

  • GCON I/O Map Without Load Sense GS-3232 Only)

    174

  • GCON I/O Map with Load Sense (GS-3232 Only)

    176

  • Operation Indicator Codes (OIC)

    178

  • Diagnostic Trouble Codes (DTC)

    178

  • Troubleshooting «HXXX» and «PXXX» Faults

    179

  • Fault Inspection Procedure

    180

  • Type «HXXX» Faults

    182

  • Type «PXXX» Faults

    186

  • Type «UXXX» Faults

    187

  • Type «FXXX» Faults

    190

  • Type «CXXX» Faults

    193

• Schematics

  195

  • Introduction

    195

  • Electrical Component and Wire Color Legends

    196

  • Wiring Diagram Ground and Platform Controls

    198

  • Limit Switch Legend

    199

  • Electrical Symbol Legend

    200

  • Hydraulic Symbols Legend

    201

• Hydraulic Schematics

  202

  • Hydraulic Component Reference Legend

    202

  • Hydraulic Component Abbreviation Legend

    203

  • Hydraulic Schematic, GS-1530, 1532, 1930, 1932 (from Serial Number GS3010A-110000, GS3011C-10000, GS3014D-101, GS3016P-142281)

    204

    • GS4614C-10000 to GS4614C-12073)

      205

  • Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246

    206

    • Gs4614C-12074, Gs4614D-101)

      206

  • Hydraulic Schematic, GS-3232 (from Serial Number GS3211A-110000) (from Serial Number GS3212C-10000)

    207

  • Hydraulic Schematic, GS-4047 (from Serial Number GS4712C-101 to GS4714C-1459)

    208

  • Hydraulic Schematic, GS-4047

    208

    • Gs4714D-101)

      209

• Electrical Schematics — ANSI / CSA Models

  216

  • Electrical Schematic, GS-1530 / GS-1930, ANSI / CSA (from Serial Number GS3011A-110828 to GS3014A-136972, GS3014D-101 to GS3015D-1113, GS3011C-10000 to GS3015C-18038)

    216

  • Electrical Schematic, GS-1530 / GS-1930

    216

    • Gs3015D-1114, Gs3016P-142281)

      219

  • Electrical Schematic, GS-1530/1930, ANSI/CSA

    220

    • Gs3016P-158209)

      224

  • Electrical Schematic, GS-3232, ANSI / CSA

    225

  • Electrical Schematic, GS-3232, ANSI / CSA from

    226

  • Electrical Schematic, GS-3232, ANSI / CSA (from Serial Number GS3215A-141899, GS3216P-142677)

    234

  • Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA (from Serial Number GS3211A-110000 to GS3214A-135714, GS4612A-110000 to GS4614A-135366, GS4613D-101 to GS4615D-1303)

    241

  • Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI/CSA

    246

  • Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA

    247

  • Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA

    248

  • Electrical Schematic, GS-3246 / GS-4047, ANSI / CSA

    255

    • GS4714D-101 to GS4715D-749)

      255

  • Electrical Schematic, GS-3246 / GS-4047, ANSI / CSA

    256

  • Electrical Schematic, GS-3246, GS4047 ANSI / CSA

    257

    • Gs4616D-4433, Gs4716D-3102)

      263

• Electrical Schematics — CE and Australia Models

  265

  • Electrical Schematic GS-1530, 1532, 1930, 1932, (from Serial Number GS3010A-110000 to GS3011A-110827) as / CE

    266

  • Electrical Schematic, GS-1530/32_GS-1930/32 (from Serial Number GS3011A-110828 to GS3014A-136972, GS3011C-10000 to

    270

  • Electrical Schematic, GS-1530, 1532, 1930, 1932, AS/CE

    278

  • Electrical Schematic, GS-3232, as / CE

    280

    • GS3214A-135714, GS3212C-10000 to GS3215C-14503)

      280

  • Electrical Schematic, GS-3232, as / CE

    284

    • Gs3215A-141898, Gs3215C-14504)

      284

  • Electrical Schematic, GS-3232, as / CE (from Serial Numbers GS3215A-141899, GS3216P-142677 to GS3216P-146462)

    288

  • Electrical Schematic, GS-3232, CE / as (from Serial Number GS3216P-146463)

    292

  • Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE

    295

    • GS4612C-10000 to GS4615C-14503, GS4613D-101 to GS4615D-1303)

      297

    • GS4614A-135367 to GS4615A-137959, GS4615C-14504, GS4615D-1304)

      301

  • Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE

    301

  • Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE (from Serial Numbers GS3216P-146463, GS4616P-139711)

    308

  • Electrical Schematic, GS-3246, as / CE

    310

    • Gs4615D-1303)

      310

    • Gs4615A-137959, Gs4615C-14504, Gs4615D-1304)

      314

  • Electrical Schematic, GS-3246, as / CE

    318

    • Gs4616P-138383)

      318

  • Electrical Schematic, GS-3246, as / CE

    322

    • Gs4616D-4433, Gs4716D-3102)

      322

  • Electrical Schematic, GS-4047, as / CE

    324

    • GS4715C-2130, GS4714D-101 to GS4715D-749)

      325

  • Electrical Schematic, GS-4047, as / CE

    328

    • Gs4715D-750)

      328

  • Electrical Schematic, GS-4047, as / CE (from Serial Number GS4716D-3101)

    332

• Electrical Schematic — Foot Switch (Option) All Models

  333

  • Foot Switch (Option) All Models

    334

Brand: Genie
|
Category: Scissor Lifts
|
Size: 13.15 MB

• Introduction

  2

  • Serial Number Information

    2

  • Serial Number Legend

    3

  • Safety Rules

    5

    • Table of Contents

      7

    • G Machine Specifications

      15

      • Performance Specifications

        16

      • Hydraulic Specifications

        17

      • Manifold Component Specifications

        18

      • Hydraulic Hose and Fitting Torque Specifications

        19

      • Pre-Delivery Preparation Report

        24

      • Maintenance Inspection Report

        27

• Checklist a Procedures

  28

  • Inspect the Manuals and Decals

    28

  • Perform Pre-Operation Inspection

    29

  • Perform Function Tests

    29

  • Perform 30 Day Service

    30

  • Grease the Steer Yokes

    30

• Checklist B Procedures

  31

  • Inspect the Batteries

    31

  • Inspect the Electrical Wiring

    34

  • Inspect the Electrical Contactor

    35

  • Inspect the Tires, Wheels and Castle Nut Torque

    35

  • Test the Emergency Stop

    36

  • Test the Key Switch

    36

  • Test the Automotive-Style Horn (if Equipped)

    37

  • Test the Drive Brakes

    38

  • Test the Drive Speed — Stowed Position

    41

  • Test the Drive Speed — Raised Position

    42

  • Test the Slow Drive Speed

    43

  • Perform Hydraulic Oil Analysis

    44

  • Inspect the Hydraulic Tank Cap Venting System

    44

  • Check the Module Tray Latch Components

    45

  • Inspect the Voltage Inverter (if Equipped)

    46

  • Test the down Limit Switch and the Pothole Limit Switches

    47

  • Test the up Limit Switch (if Equipped) and the Outrigger Limit Switches (if Equipped)

    50

• Checklist C Procedures

  51

  • Test the Platform Overload System (if Equipped)

    51

  • Replace the Hydraulic Tank Breather Cap — Models with Optional Hydraulic Oil

    53

• Checklist D Procedures

  54

  • Check the Scissor Arm Wear Pads

    54

  • Replace the Hydraulic Tank Return Filter Element

    57

• Checklist E Procedure

  58

  • Test or Replace the Hydraulic Oil

    58

• Platform Controls

  62

  • Circuit Boards

    62

  • Controller Adjustments

    64

  • Software Configuration

    69

  • Outrigger ECM

    74

  • Outrigger Controls Software Update

    77

• Platform Components

  94

  • Platform

    94

  • Platform Extension

    95

• Scissor Components

  96

  • Scissor Assembly, GS-1530 and GS-1532

    97

  • Scissor Assembly, GS-1930 and GS-1932

    103

  • Scissor Assembly, GS-2032 and GS-2046

    111

  • Scissor Assembly, GS-2632 and GS-2646

    117

  • Scissor Assembly, GS-3232 and GS-3246

    125

  • Lift Cylinder

    132

  • Platform Overload System

    137

• Ground Controls

  139

  • Manual Platform Lowering Cable

    139

  • Level Sensors

    140

• Hydraulic Pump

  146

  • Function Pump

    146

  • Function Manifold Components — GS-1530, GS-1532, GS-1930 and GS-1932

    148

  • Function Manifold Components — GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246

    150

  • Outrigger Function Manifold Components — GS-3232

    152

  • Outrigger Cylinder Manifold Components — GS-3232

    153

  • Check Valve Manifold Components — GS-1530, GS-1532, GS-1930 and GS-1932

    154

  • Valve Adjustments — Function Manifold

    155

  • Valve Coils

    159

• Hydraulic Tank

  161

• Steer Axle Components

  162

  • Yoke and Drive Motor

    162

  • Steer Cylinder

    163

  • Steer Bellcrank

    164

• Non-Steer Axle Components

  165

  • Drive Brake

    165

• Brake Release Hand Pump Components

  166

• Outrigger Components

  167

  • Outrigger Cylinder

    167

  • Fault Code Chart

    171

  • Outrigger Fault Code Chart

    173

    • Hydraulic Schematics

      175

  • Electrical Component Legend

    176

  • Wire Color Legend

    177

  • ECM Pin-Out Legend

    178

  • Outrigger ECM Pin-Out Legend

    179

  • Limit Switch Legend

    182

  • Electrical Symbols Legend

    183

    • Component Reference and Hydraulic Symbols Legend

      288

    • (From Serial Number GS3205-75407 to GS3206-80131) GS-2046/2646/3246 (from Serial Number GS4605-75438 to GS4606-79027)

      292

    • (From Serial Number GS3206-80132 to GS3207-84866) GS-2046/2646/3246 (Form Serial Number GS4606-79028 to GS4607-84839)

      294

    • (From Serial Number GS3208C-101)

      295

Brand: Genie
|
Category: Lifting Systems
|
Size: 7.63 MB

• Introduction

  2

  • Table of Contents

    5

  • Machine Specifications

    13

  • Performance Specifications

    14

  • Hydraulic Specifications

    15

  • Manifold Component Specifications

    16

  • Hydraulic Hose and Fitting Torque Specifications

    18

• Scheduled Maintenance Procedures

  21

  • Pre-Delivery Preparation Report

    22

  • Maintenance Inspection Report

    25

• Checklist a Procedures — Rev B

  26

  • Perform Pre-Operation Inspection

    26

  • Perform Function Tests

    26

  • Perform 30 Day Service

    27

  • Grease the Steer Yokes

    27

• Checklist B Procedures — Rev C

  28

  • Inspect the Electrical Wiring

    29

  • Inspect the Tires and Wheels (Including Castle Nut Torque)

    30

  • Test the Key Switch

    30

  • Test the Automotive-Style Horn (if Equipped)

    31

  • Test the Drive Brakes

    32

  • Test the Drive Speed — Stowed Position

    34

  • Test the Drive Speed — Raised Position

    35

  • Perform Hydraulic Oil Analysis

    36

  • Replace the Hydraulic Tank Return Filter

    36

  • Check the Module Tray Latch Components

    37

• Checklist C Procedure — Rev C

  39

  • Check the Scissor Arm Wear Pads

    39

• Checklist D Procedure — Rev a

  40

  • Test or Replace the Hydraulic Oil

    40

• Platform Controls — Rev B

  42

  • Circuit Boards

    43

  • Joystick Controller

    43

  • Controller Adjustments

    45

  • Software Configuration

    53

• Platform Components — Rev a

  56

  • Platform

    56

  • Platform Extension

    57

• Scissor Components — Rev a

  58

  • Scissor Assembly, GS-2046

    59

  • Scissor Assembly, GS-2646

    65

  • Scissor Assembly, GS-3246

    73

  • Lift Cylinder

    82

• Ground Controls — Rev B

  86

  • Manual Platform Lowering Cable, GS-2046 and GS-2646

    86

  • Manual Platform Lowering, GS-3246

    87

  • Toggle Switches

    88

  • Control Relays

    89

  • Tilt Level Sensor (before Serial Number 50444)

    90

  • Tilt Level Sensor (after Serial Number 50443)

    94

• Hydraulic Pump — Rev a

  98

  • Function Pump

    98

• Function Manifold — Rev B

  100

  • Function Manifold Components (from Serial Number 17408 to 17481)

    100

  • Function Manifold Components (from Serial Number 17482 to 36044)

    102

  • Function Manifold Components (after Serial Number 36044)

    104

  • Function Manifold Components — Models with Traction Control

    106

  • Valve Adjustments — Function Manifold

    108

  • Platform Lift Relief Valve Manifold Components, GS-3246 Models (before Serial Number 36045)

    115

  • Valve Adjustments — Lift Relief Manifold, GS-3246 Models (before Serial Number 36045)

    116

  • Valve Coils

    118

• Hydraulic Tank — Rev a

  120

  • Hydraulic Tank

    120

• Steer Axle Components — Rev a

  121

  • Yoke and Drive Motor

    121

  • Steer Cylinder

    123

  • Steer Bellcrank

    124

• Non-Steer Axle Components — Rev a

  125

  • Drive Brake

    125

• Brake Release Hand Pump Components — Rev a

  126

  • Brake Release Hand Pump Components

    126

    • Fault Code Chart (after Serial Number 17407) — Rev a

      129

  • Chart 1

    130

  • All Functions will Not Operate — Rev a

    130

  • Pump Motor will Not Operate — Rev a

    132

  • All Functions Inoperative, Power Unit Starts and Runs — Rev a

    134

  • Ground Controls Inoperative

    135

  • Platform Controls Inoperative

    136

  • Platform up Function Inoperative — Rev a

    137

  • Platform down Function Inoperative — Rev a

    138

  • Steer Left Function Inoperative — Rev a

    140

  • Electrical Schematic

    157

  • Platform Controls Wiring Diagram

    162

  • Electrical Schematic

    170

  • Electrical Schematic

    171

  • Electrical Schematic

    172

  • Electrical Schematic

    174

  • Electrical Schematic

    176

  • Electrical Schematic

    178

  • Electrical Schematic

    179

  • Electrical Schematic

    180

  • Electrical Schematic

    182

  • Electrical Schematic

    183

  • Electrical Schematic

    184

  • Hydraulic Schematic GS-2046 and GS-2646

    219

  • Hydraulic Schematic GS-2046 and GS-2646

    220

  • Hydraulic Schematic, GS-2046 and GS-2646

    221

Brand: Genie
|
Category: Lifting Systems
|
Size: 2.64 MB

• Models Included in this Manual

  3

• Find Additional Manuals for Your Model

  3

• Glossary of Terms

  4

• Revision History

  5

• Safety Rules

  7

  • Table of Contents

    9

• Performance Specifications

  12

  • Function Speeds GS-30, GS-32, GS-46, GS-47

    12

  • Function Speeds GS-69, GS-84, GS-90

    12

  • Drive Speeds

    14

• Torque Specifications

  15

  • Tires and Wheels

    15

• Battery Specifications

  16

  • Battery Specifications — DC and be Models

    16

• Engine Specifications

  17

  • Engine Operator and Maintenance Manuals

    17

  • Deutz Engine Models

    17

  • Perkins Engine Models

    18

  • Ford Engine Models

    18

  • Kubota Engine Models

    19

  • Kohler Engine Models

    19

  • GM Engine Models

    20

• Hydraulic Specifications

  21

  • Hydraulic Relief Valves

    21

  • Hydraulic and Drive Hub Fluid Capacities

    23

  • Hydraulic Oil Specifications

    24

  • Hydraulic Hose and Fitting Torque Specifications

    27

  • Torque Procedure

    28

• Maintenance Procedures

  31

  • Introduction

    31

  • Maintenance Schedule

    33

  • Pre-Delivery Preparation Report

    34

  • Scheduled Maintenance Inspection Report — Scissor Lifts

    35

  • Programmed Maintenance Inspection Report — Scissor Lifts

    36

• Commissioning Procedures

  37

  • Perform 50 Hour Service

    37

  • Perform Engine Maintenance — 50 Hours

    37

  • Perform 150 Hour Service

    38

• Quarterly Maintenance Procedures

  39

  • Check for Open Bulletins and Owner Registration

    39

  • Battery Inspection

    40

  • Check the Module Tray Latch Components

    42

  • Inspect the Battery Balancer — GS-69 DC

    43

  • Inspect the Electrical Wiring

    44

  • Inspect the Electrical Contactor

    45

  • DC and GS-69 be

    45

  • Inspect the Voltage Inverter (if Equipped)

    45

  • Test the Flashing Beacons (if Equipped)

    46

  • Visual Inspection of the Hydraulic Oil

    47

  • Inspect the Hydraulic Filters

    48

  • Check the Exhaust System — Engine Models

    49

  • Inspect the Fuel Tank Check Valve Venting System — GS-69 RT Gas Models

    49

  • Test the Fuel Select Operation — Gasoline/Lpg Models

    50

  • Check and Adjust the Engine RPM

    51

  • Inspect the Tires, Wheels and Lug Nut Torque

    53

  • Confirm the Proper Brake Configuration — GS-69, GS-84, GS-90

    54

  • Test the Drive Brakes

    54

  • Test the Drive Speed — Stowed Position

    55

  • Test the Drive Speed — Raised Position

    55

  • Test the down Limit Switch, Level Sensor and Pothole Limit Switches

    56

    • And GS-47

      56

  • Test the Platform Gate Proximity Switches and the Extension Deck Limit Switch — GS-2646 AV, GS-2646 AV35

    60

• Annual Maintenance Procedures

  62

  • Check the Drive Hub Oil Level and Fastener Torque

    62

  • Test the Function Pump — GS-69 be and GS-69 DC

    62

  • Test the Oscillate Axle — GS-90

    63

  • Test the down Limit Switch Descent Delay — GS-69, GS-84 and

    66

    • Equipped)

      66

  • Test the Platform Overload Pressure Transducer and Platform Height Sensor — GS-30, GS-32, GS-46 and GS-47 (if Equipped)

    68

    • (If Equipped)

      71

  • Test the Platform Overload System — GS-69 (if Equipped)

    73

  • Test the Platform Overload System — GS-84 and GS-90 (if Equipped)

    75

• Programmed Maintenance Procedures

  77

  • P0-1 Inspect the Engine Air Filter — GS-69 RT

    77

  • P0-2 Grease the Steer Yokes — GS-30, GS-32, GS-46 and GS-47

    78

  • P0-3 Deutz Engine Maintenance — under 1000 Hours

    79

  • P0-4 Ford Engine Maintenance — under 1000 Hours

    80

  • P0-5 Kohler Engine Maintenance — under 1000 Hours

    81

  • P0-6 Kubota Engine Maintenance — under 1000 Hours

    82

  • P0-7 Perkins Engine Maintenance — under 1000 Hours

    83

  • P0-8 GM Engine Maintenance — under 1000 Hours

    84

  • P1-1 Perform Engine Maintenance — 1000 Hours

    85

  • P1-2 Replace the Drive Hub Oil — GS-69, GS-84 and GS-90

    86

  • P2-1 Perform Engine Maintenance — 2000 Hours

    86

  • P2-2 Replace the Hydraulic Filters

    87

  • P2-3 Check the Free-Wheel Configuration — GS-84 and GS-90

    88

  • P2-4 Check the Scissor Arm Wear Pads (and Slider Blocks, if Equipped)

    90

  • P2-5 Grease the Steer Axle Wheel Bearings — GS-69 be and GS-69 DC

    93

  • P2-6 Test or Replace the Hydraulic Oil

    94

  • P3-1 Perform Engine Maintenance — 3000 Hours

    95

Brand: Genie
|
Category: Lifting Systems
|
Size: 9.97 MB

• Table of Contents

  2

• Introduction

  3

  • Hazard Classification

    4

  • Intended Use

    4

  • Safety Sign Maintenance

    4

• Symbol and Hazard Pictorials Definitions

  5

• General Safety

  7

  • Gs-30 • Gs-32 • Gs-46 • Gs

    10

  • Personal Fall Protection

    12

• Personal Safety

  12

  • Tip-Over Hazards

    13

  • Electrocution Hazards

    13

• Work Area Safety

  13

  • Crushing Hazard

    16

  • Operation on Slopes Hazards

    16

  • Fall Hazards

    17

  • Collision Hazards

    17

  • Bodily Injury Hazard

    18

  • Explosion and Fire Hazards

    18

  • Damaged Machine Hazards

    19

  • Component Damage Hazards

    19

  • Battery Safety

    19

  • Burn Hazards

    19

  • Lifting Hazard

    20

  • Electrocution/Burn Hazards

    20

  • Tip-Over Hazard

    20

  • Lockout after each Use

    20

  • Panel Carrier Safety

    21

• Legend

  22

• Ground Control Panel

  25

• Controls

  25

  • Platform Control Panel

    26

  • Pre-Operation Inspection Fundamentals

    30

• Inspections

  30

  • Pre-Operation Inspection

    31

  • Function Test Fundamentals

    32

  • Test the Up/Down Functions

    33

  • Test Emergency Stop

    33

  • At the Ground Controls

    33

  • Test Emergency Lowering

    34

  • Test the Horn

    34

  • Test the Function Enable Switch and the Up/Down Functions

    36

  • Test the Drive Function Button

    36

  • Test the Steering

    37

  • Test Drive and Braking

    37

  • Test the Tilt Sensor Operation

    38

  • Test Elevated Drive Speed

    38

  • Test the Pothole Guards

    38

  • Test the Outrigger Function (GS-3232)

    39

  • Workplace Inspection Fundamentals

    43

  • Workplace Inspection Checklist

    43

  • Inspection for Decals with Words GS-1530 and GS-1930

    44

  • Inspection for Decals with Words GS-2032, GS-2632 and GS-3232

    46

  • Inspection for Decals with Words GS-2046, GS-2646, GS-3246 and GS-4047

    48

  • Inspection for Decals with Symbols GS-1530 and GS-1930

    50

  • Inspection for Decals with Symbols GS-2032, GS-2632 and GS-3232

    52

  • Inspection for Decals with Symbols GS-2046, GS-2646, GS-3246 and GS-4047

    54

  • Fundamentals

    56

• Operating Instructions

  56

  • Operation from Ground

    57

  • Operation from Platform

    57

  • Emergency Lowering

    57

  • Emergency Stop

    57

  • To Position Outriggers (GS-3232 Models)

    58

  • To Steer

    58

  • To Drive

    59

  • To Select Drive Speed

    59

  • Controller Identification

    59

  • To Position Platform

    59

  • Driving on a Slope

    62

  • To Determine the Slope Grade

    62

  • Operation from Ground with Controller

    63

  • Operational Indicator Codes

    63

  • Battery Level Indicator

    63

  • How to Use the Safety Arm

    64

  • How to Fold down the Guardrails

    64

  • How to Raise the Guardrails

    65

  • Panel Carrier Assembly

    66

  • Panel Restraints

    66

  • Install the Restraints to the Rail

    66

  • Install Panel Cradles

    67

  • Panel Cradle Operation

    67

  • Battery and Charger Instructions

    68

  • Maintenance-Free Batteries

    68

  • Standard Batteries

    68

  • To Charge Battery

    68

• Transport and Lifting Instructions

  69

  • Brake Release Operation

    70

  • Securing to Truck or Trailer for Transit

    71

  • Lifting the Machine with a Forklift

    72

  • Lifting Instructions

    73

  • Center of Gravity Table

    73

  • Maintenance Symbols Legend

    74

  • Check the Hydraulic Oil Level

    74

• Maintenance

  74

  • Check the Batteries

    75

  • Scheduled Maintenance

    75

• Specifications

  76

Brand: Genie
|
Category: Boom Lifts
|
Size: 2.77 MB

• Table of Contents

  2

• Introduction

  3

• Symbol and Hazard Pictorials Definitions

  5

• General Safety

  7

• Personal Safety

  10

• Work Area Safety

  11

• Legend

  18

• Controls

  21

• Inspections

  25

• Workplace Inspection

  33

• Operating Instructions

  38

  • Emergency Stop

    47

  • Emergency Lowering

    47

  • To Retract Outrigger

    48

  • To Steer

    48

  • To Drive

    48

  • Driving on a Slope

    48

  • Gs-30 • Gs-32 • Gs

    48

  • To Determine Slope Grade

    49

  • Error Indicators

    49

• Transport and Lifting Instructions

  53

• Maintenance

  57

• Specifications

  59

Brand: Genie
|
Category: Boom Lifts
|
Size: 5.16 MB

• Table of Contents

  2

• Introduction

  3

• Symbol and Hazard Pictorials Definitions

  5

• General Safety

  7

• Personal Safety

  9

• Work Area Safety

  10

• Legend

  18

• Controls

  21

• Inspections

  27

• Operating Instructions

  44

• Emergency Lowering

  45

• Transport and Lifting Instructions

  52

• Maintenance

  57

• Specifications

  59

Brand: Genie
|
Category: Lifting Systems
|
Size: 6.14 MB

• Table of Contents

  2

• Introduction

  3

• Symbol and Hazard Pictorials Definitions

  5

• General Safety

  7

• Personal Safety

  9

• Work Area Safety

  10

• Legend

  18

• Controls

  21

• Inspections

  25

• Operating Instructions

  42

• Gs-30 • Gs-32 • Gs-46 • Gs

  49

• Transport and Lifting Instructions

  52

• Maintenance

  57

• Specifications

  59

Brand: Genie
|
Category: Lifting Systems
|
Size: 9.33 MB

• Table of Contents

  2

• Introduction

  3

• Symbol and Hazard Pictorials Definitions

  5

• General Safety

  7

• Gs-30 • Gs-32 • Gs-46 • Gs

  9

• Personal Safety

  10

• Work Area Safety

  11

• Legend

  19

• Controls

  22

• Inspections

  28

• Operating Instructions

  44

• Transport and Lifting Instructions

  52

• Maintenance

  57

• Specifications

  59

Brand: Genie
|
Category: Scissor Lifts
|
Size: 4.57 MB

• Table of Contents

  2

• Introduction

  3

• Symbol and Hazard Pictorials Definitions

  5

• General Safety

  7

• Personal Safety

  9

• Work Area Safety

  10

• Legend

  18

• Controls

  21

• Inspections

  25

• Operating Instructions

  40

• Transport and Lifting Instructions

  48

• Maintenance

  52

• Specifications

  54

Brand: Genie
|
Category: Boom Lifts
|
Size: 2.27 MB

• Table of Contents

  2

• Safety

  3

• Legend

  11

• Controls

  12

• Pre-Operation Inspection

  14

• Maintenance

  16

• Function Tests

  18

• Workplace Inspection

  23

• Operating Instructions

  24

• Transport Instructions

  29

• Decals

  30

• Specifications

  34

Brand: Genie
|
Category: Lifting Systems
|
Size: 2.35 MB

• Table of Contents

  2

• Safety Rules

  3

• Legend

  11

• Controls

  12

• Pre-Operation Inspection

  14

• Maintenance

  16

• Function Tests

  18

• Workplace Inspection

  23

• Operating Instructions

  24

• Transport and Lifting Instructions

  29

• Decals

  32

• Specifications

  36

• Gs-2032 • Gs

  37

Brand: Genie
|
Category: Scissor Lifts
|
Size: 2.75 MB

• Table of Contents

  2

• Safety Rules

  3

• Gs-2032 • Gs

  3

• Legend

  11

• Controls

  12

• Pre-Operation Inspection

  14

• Maintenance

  16

• Function Tests

  18

• Workplace Inspection

  24

• Operating Instructions

  25

• Transport and Lifting Instructions

  31

• Decals

  34

• Specifications

  36

Brand: Genie
|
Category: Elevators
|
Size: 1.04 MB

• Table of Contents

  2

• Safety

  3

• Legend

  11

• Controls

  12

• Pre-Operation Inspection

  14

• Maintenance

  16

• Scheduled Maintenance

  17

• Function Tests

  18

• Workplace Inspection

  23

• Operating Instructions

  24

• Transport Instructions

  29

• Decals

  30

• Genie GS-2032 and Genie GS

  32

• Specifications

  32