100-2
Engine Oil Pressure OORH at Stall
100-2
Cummins-Code 435
100-3
Engine Oil Pressure OORH
100-4
Engine Oil Pressure OORL
102-3
Intake Air Pressure Voltage OORH
102-4
Intake Air Pressure Voltage OORL
105-16
Intake Air Temperature (IAT) Sensor OORH (PSI)
105-3
Intake Air Temperature (IAT) Sensor OORH (Mazda LPG ECU, GM, PSI)
105-3
Cummins-Code 153
105-4
Intake Air Temperature (IAT) Sensor OORL (Mazda LPG ECU, GM, PSI)
105-4
Cummins-Code 154
105-5
Intake. Air Temperature (IAT) Sensor Open Circuit
106-0
MAP Sensor Pressure Greater Than NOR
106-1
MAP Sensor Pressure Less Than NOR
106-14
MAP Sensor While Cranking, Not Different
106-16
MAP High Pressure
106-2
MAP Sensor Pressure Present At Stall
106-3
Manifold Absolute Pressure (MAP) Sensor OORH
106-4
Manifold Absolute Pressure (MAP) Sensor OORL
1077-12
Fuel Injection Pump Controller
1077-2
Main IC Abnormal
1077-2
Main IC Abnormality
1079-31
5VE1 & 5VE2 Simultaneously OORH
1079-31
5VE1 & 5VE2 Simultaneously OORL
1079-4
5VE1 Sensor Supply Voltage OORL
108-0
Barometric Pressure Above Acceptable Limit
1080-3
5VE2 Sensor SupplyVoltage OORH
1080-4
5VE2 Sensor Supply Voltage OORL
108-1
Barometric Pressure Below Acceptable Limit
108-3
Fuel Air Pressure OORH
108-4
Fuel Air Pressure OORL
110-0
Engine Overheat
110-10
Engine Coolant Temperature Shows Abnormal Rate
110-16
Coolant Temperature Higher Than Expected
110-2
GM Engine
110-2
Cummins-Code 334
110-3
Cummins-Code 144
110-3
Coolant Temperature Sensor OORH
110-4
Cummins-Code 145
110-4
Coolant Temperature Sensor OORL
110-5
Coolant Temperature Open Circuit (GM)
111-1
Radiator Coolant Level Low or Coolant Circuit
1239-1
Fuel Leak
1239-1
High Pressure Fuel Pump — Actual and Commanded Difference (Fuel Leak)
1239-7
Fuel Run-Out Longer Than Expected
1268-5
Spark Coil #1 Primary Open or Short to Ground
1268-6
Spark Coil #1 Primary
1269-5
Spark Coil #2 Primary
1269-6
Spark Coil #2 Primary
1270-5
Spark Coil #3 Primary
1270-6
Spark Coil #3 Primary
1271-5
Spark Coil #4 Primary
1271-6
Spark Coil #4 Primary Short to Power
132-1
MAF, Air Mass or Volume Less Than NOR
132-1
MAF, Mass Air Flow Sensor Volume < NOR
132-15
Turbo Boost Pressure Low for MAF Target
132-15
Boost Pressure Low
132-3
MAF sensor OORL
132-3
MAF, Mass Air Flow Sensor Voltage OORL
132-4
MAF sensor OORH
132-4
MAF, Mass Air Flow Sensor Voltage OORH
1347-3
SCV internal Circuit Shorted To B+
1347-3
Suction Control Valve (SCV) Shorted B+
1347-4
SCV Internal Circuit Open Or Shorted To Ground
1347-4
Suction Control Valve (SCV) Actuation System
1347-5
SCV Driver Open Circuit
1347-7
Suction Control Valve (SCV) Stuck
1348-3
Fuel Pump Relay Control OORH
1348-4
Fuel Pump Relay Control OORL
1348-5
Fuel Pump Relay Coil Open
135-16
Fuel Air Pressure minus (MAP) OORH (GM LPG Only)
135-16
Fuel Absolute Pressure Minus (MAP) Too High
135-18
Fuel Air Pressure minus (MAP) OORL (GM LPG Only)
135-18
Fuel Absolute Pressure minus (MAP) Too Low
135-3
Fuel Air Pressure (FAP) OORH (GM LPG Only)
135-4
Fuel Air Pressure (FAP) OORL (GM LPG Only)
1485-2
Main Relay Abnormal
1485-3
Main Relay Shorted to B+
1485-4
Main Relay Shorted to Ground
1485-5
Main Relay Open Circuit
157-0
Rail Pressure Greater Than NOR
157-0
High Rail Pressure Abnormal
157-0
Fuel Rail / System Pressure > NOR
157-1
Rail Pressure Too Low
157-2
Common Rail Pressure Sensor Signal Keeping Middle Range
157-3
Rail Pressure Sensor Voltage OORH
157-3
Fuel Rail Pressure Sensor Voltage OORH
157-4
Rail Pressure Sensor Voltage OORL
157-4
Fuel Rail Pressure Sensor voltage OORL
1634-13
ECM Calibration Error
1634-13
Engine Controller Processor Error
1634-13
Calibration Configuration Error
1634-2
Engine Controller Hardware ID Failure
168-0
System Battery Voltage OORH
168-1
System Battery Voltage OORL
168-15
Battery Voltage OORH
168-15
5VE1 Sensor Supply Voltage OORH
168-17
Battery Voltage OORL
168-3
System Battery Voltage OORH
168-3
Battery Voltage OORL (<9.0 Volts)
168-3
Battery Voltage OORL
168-4
Battery Voltage OORH (>16 volts)
168-4
System Battery Voltage OORL
168-4
Battery Voltage OORH
170-3
IAT, Intake Air Temperature Sensor Voltage OORH
170-4
IAT, Intake Air Temperature Sensor Voltage OORL
171-3
IAT Sensor Voltage OORH (with integrated MAF sensor)
171-3
IAT, Sensor Voltage OORH (Integrated MAF Sensor)
171-4
IAT Sensor Voltage OORL (w/ integrated MAF sensor)
171-4
IAT, Sensor Voltage OORL (Integrated
172-0
IAT Temperature Greater Than NOR
172-0
IAT, Temperature Valid > NOR
172-3
Intake Air Temperature Voltage OORH
172-4
Intake Air Temperature Voltage OORL
174-0
Fuel Temperature Greater Than NOR
174-0
Fuel Temp > NOR
174-3
Fuel Temp Voltage OORH
174-3
Fuel Temperature Voltage OORH
174-3
Fuel Temp Sensor Voltage OORH
174-4
Fuel Temp Voltage OORL
174-4
Fuel Temperature Voltage OORH
174-4
Fuel Temp Sensor Voltage OORL
1761-1
DEF Tank Level Leakage
1761-17
DEF Tank Level Low
1761-18
DEF Tank Level Empty
177-3
Transmission Oil Temperature Sensor OORH
177-4
Transmission Oil Temperature Sensor OORL
183-2
Invalid Engine Fuel Rate Data
190-0
RPM Greater Than Throttle Command
190-0
Overrun (Rev Limit Exceeded)
190-2
Engine RPM Sensor Output Is Less Than Engine Speed
190-2
Cummins-Code 689, 2321
190-2
Crank Loss (CAM Pulse without Crank Pulse)
190-2
Invalid Engine Speed Data
190-4
Crank Loss (CAM Pulse without Crank Pulse)
190-7
Engine Speed Exceeds Command
190-8
Crank/CAM Synchronization
2000-12
CANbus Comm Error VSM
2000-12
CANbus Errors (Mazda ECU)
2000-12
CAN Tx Failure
2000-12
CAN Rx Failure
2000-14
CANbus Address Conflict Failure
2000-31
CAN Tx Failure
2000-31
CAN Rx Failure
2000-9
CANbus Mute (GM ECU)
2003-12
CANbus Error With TCU
2023-12
CANbus Error With Display
2039-12
CAN Tx Failure
2039-12
CAN Rx Failure
2039-12
VSM CANbus Off
2039-14
CANbus Address Conflict Failure
2039-2
TCU Detects Serial Data Invalid with VSM
2039-2
Serial Data Invalid with VSM
2235-2
CANbus Comm Error With Joystick
2236-12
CANbus Comm Error With MLM
2238-12
CANbus Comm Error With Impact Sensor Module
2350-3
Front Work Lights Relay (RL4) Driver Output OORH
2350-4
Front Work Lights Relay (RL4) Driver Output OORL
2660-3
Joystick 1 X Position OORH
2660-4
Joystick 1 X Position OORL
2661-3
Joystick 1 Y Position OORH
2661-4
Joystick 1 Y Position OORL
2802-12
EEPROM Data Error
2802-12
Mini Lever Module (MLM) Fault I EEPROM Failure
29-3
Accelerator B Position Sensor OORH
29-3
APP Sensor 2 Voltage OORH
29-4
Accelerator B Position Sensor OORL
29-4
APP Sensor 2 Voltage OORL
3031-2
DEF Tank Temperature Sensor Error
3031-3
DEF Tank Temperature Sensor Error OORH
3031-4
DEF Tank Temperature Sensor Error OORL
31761-11
DEF Tank Level Sensor Error
3216-1
Pre NOx Sensor Error Tampering
3216-12
Pre NOx Sensor Error
3226-1
Post NOx Sensor Error Tampering
3226-12
Post NOx Sensor Error
3233-12
Post NOx Sensor Heater Error
3233-12
Pre NOx Sensor Heater Error
3242-0
EGT Sensor #1 Greater Than NOR
3242-0
EGT sensor #1 > NOR
3242-3
EGT Sensor #1 OORH
3242-3
EGT sensor #1 OORH
3242-4
EGT Sensor #1 OORL
3242-4
EGT sensor #1 OORL
3246-0
EGT Sensor #2 Greater Than NOR
3246-0
EGT sensor #2 > NOR
3246-3
EGT Sensor #2 OORH
3246-3
EGT sensor #2 OORH
3246-4
EGT Sensor #2 OORL
3251-3
EGP Sensor OORH
3251-4
EGP Sensor OORL
3252-0
Emission Deterioration
3261-4
EGP Sensor OORL.
3361-2
DEF Injector QR Data Fault — Invalid QR Data
3361-5
DEF Injector Short to Ground, Open Circuit, Short to B(+)
3361-7
DEF Injector QR Data Fault — No QR Data
3363-3
Coolant Valve for Tank Heater Short to B(+)
3363-4
Coolant Valve for Tank Heater Short to Ground
3363-5
Coolant Valve for Tank Heater Open Circuit
3509-3
5VE1 Sensor Supply Circuit Voltage OORH
3509-4
5VE1 Sensor Supply Circuit Voltage OORL
3510-3
5VE2 Sensor Supply Circuit Voltage OORH
3510-4
5VE2 Sensor Supply Circuit Voltage OORL
3511-3
5 Volt Supply 5EV3 Voltage OORH (>5.40 volts)
3511-4
5 Volt Supply 5EV3 Voltage OORL (< 4.60 volt)
3516-11
DEF Tank Quality Sensor Error
3516-12
DEF Tank Quality Incorrect Sensor Reading
3516-16
DEF Tank Quality High
3516-18
DEF Tank Quality Low
3516-2
Diesel in DEF Tank
3701-0
Excessive Particulate Matter 5
3701-15
Excessive Particulate Matter 3
3701-16
Excessive Particulate Matter 4
4334-15
DEF Pressure Sensor Error Offset High
4334-16
DEF Dosing Pressure Error High
4334-17
DEF Pressure Sensor Error Offset Low
4334-18
DEF Dosing Pressure Error Low
4334-3
DEF Pressure Sensor Error OORH
4334-4
DEF Pressure Sensor Error OORL
4350-15
DEF Consumption High
4354-2
Suction Tube Heater Coil Short Circuit
4354-3
Suction Tube Heater Short to B(+)
4354-4
Suction Tube Heater Short to Ground
4354-5
Suction Tube Heater Open Circuit
4355-2
DEF Pump Heater Coil Short Circuit
4355-3
DEF Pump Heater Short to B(+)
4355-4
DEF Pump Heater Short to Ground
4355-5
DEF Pump Heater Open Circuit
4356-2
Delivery Tube Heater Coil Short Circuit
4356-3
Delivery Tube Heater Short to B(+)
4356-4
Delivery Tube Heater Short to Ground
4356-5
Delivery Tube Heater Open Circuit
4357-2
Return Tube Heater Coil Short Circuit
4357-3
Return Tube Heater Short to B(+)
4357-4
Return Tube Heater Short to Ground
4357-5
Return Tube Heater Open Circuit
4360-15
SCR Temperature Sensor Error Stuck High
4360-2
SCR Temperature Sensor Error Rationality
4360-3
SCR Temperature Sensor Error OORH
4360-4
SCR Temperature Sensor Error OORL
4364-1
Low Conversion Efficiency
4765-0
EGT Sensor #0 Greater Than NOR
4765-0
EGT Sensor #0> NOR
4765-2
Invalid DOC Inlet Temperature Data
4765-3
EGT Sensor #0 OORH
4765-4
EGT Sensor #0 OORL
4765-4
EGT sensor #0 OORL
51-0
TPS 1 Position Greater Than TPS 2 Position
51-1
TPS 1 Position Less Than TPS 2 Position
51-2
Throttle Position Sensor Signals A and B Not Tracking Correctly
51-3
TPS 1 Voltage OORH
51-31
Throttle Position Sensor 1 & 2 Out of Range
51-4
TPS 1 Voltage OORL
515-0
RPM Greater Than Throttle Command
515-15
Rev Over Governed Speed
515-16
Rev Limit For Fuel System Exceeded
51-7
Throttle Position Sensor Signals A and B Not At Commanded Value
520200-0
Adaptive Learn (Gas) Long Term Fuel Trim High on Bank 1
520200-0
Adaptive Learn (Gas) Long Term Fuel Trim Low on Bank 1
520202-0
Adaptive Learn (LPG) Long Term Fuel Trim High
520202-1
Adaptive Learn (LPG) Long Term Fuel Trim Low
520204-0
Closed Loop Feedback (Gas) Short Term Fuel Trim High On
520204-1
Closed Loop Feedback (Gas) Short Term Fuel Trim Low on Bank 1
520206-0
Closed Loop Feedback (LPG) Short Term Fuel Trim High
520206-1
Closed Loop Feedback (LPG) Short Term Fuel Trim Low
520208-10
O2 Sensor (Post-Catalyst) Bank 1 Lazy
520222
AUX Digital 1 Low Voltage
520251-3
TPS 2 Voltage OORH
520251-4
TPS 2 Voltage OORL
520260
Fuel Pressure at DEPR Higher Than Expected
520260-1
Fuel Pressure at DEPR Lower Than Expected
520260-3
Electronic Pressure Regulator (EPR) OORH
520260-31
Electronic Pressure Regulator (EPR) Communication Loss
520260-4
Electronic Pressure Regulator (EPR) OORL
520800-7
Cam Angle Sensor Error
521670-12
CANbus Impact Sensor Update Failure
521982-3
Switched Battery Voltage 3 (IGN 3) OORH (TCU)
521982-4
Switched Battery Voltage 3 (IGN 3) OORL (TCU)
522120-1
Engine RPM Higher than XMSN Limit
522122-0
Transmission FWD2 Valve OORH (TCU)
522122-1
Transmission FWD2 Valve OORL (TCU)
522122-6
Transmission FWD2 Valve Current Too High (TCU)
522122-8
Transmission FWD2 Valve Current Out Of Range (TCU)
522124-0
Transmission Range2 Valve OORH (TCU)
522124-1
Transmission Range2 Valve OORL (TCU)
522124-6
Transmission Range2 Valve Current Too High (TCU)
522124-8
Transmission Range2 Valve Current Out Of Range (TCU)
522125-0
Transmission Range1 Valve OORH (TCU)
522125-1
Transmission Range1 Valve OORL (TCU)
522125-6
Transmission Range1 Valve Current Too High (TCU)
522125-8
Transmission Range1 Valve Current Out Of Range (TCU)
522126-0
Transmission REV1 Valve Current OORH (TCU)
522126-1
Transmission REV1 Valve Current OORL (TCU)
522126-6
Transmission REV1 Valve Current Too High (TCU)
522126-8
Transmission REV1 Valve Current Out Of Range (TCU)
522127-0
Transmission FWD1 Valve Current OORH (TCU)
522127-1
Transmission FWD1 Valve Current OORL (TCU)
522127-6
Transmission FWD1 Valve Current Too High (TCU)
522127-8
Transmission FWD1 Circuit Current Out Of Range (TCU)
522128-3
5 Volt Sensor Supply Circuit OORH (TCU)
522128-4
5 Volt Sensor Supply OORL
522129-3
TCU 8.2 Volt OORH
522129-4
TCU 8.2 Volt OORL
522130-0
Transmission Range2 Pressure Greater Than Commanded (TCU)
522130-1
Transmission Range2 Pressure Lower Than Commanded (TCU)
522130-3
Transmission Range2 Pressure OORH (TCU)
5221304
Transmission Range2 Pressure OORL (TCU)
522131-0
Transmission FWD2 Pressure Greater Than Commanded (TCU)
522131-1
Transmission FWD2 Pressure Lower Than Commanded (TCU)
522131-3
Transmission FWD2 Pressure OORH (TCU)
5221314
Transmission FWD2 Pressure OORL (TCU)
522132-0
Transmission Range1 Pressure Greater Than Commanded (TCU)
522132-1
Transmission Range1 Pressure Lower Than Commanded (TCU)
522132-3
Transmission Range1 Pressure OORH (TCU)
5221324
Transmission Range1 Pressure OORL (TCU)
522133-0
Transmission REV1 Pressure Greater Than Commanded (TCU)
522133-1
Transmission REV1 Pressure Lower Than Commanded (TCU)
522133-3
Transmission REV1 Pressure OORH (TCU)
5221334
Transmission REV1 Pressure OORL (TCU)
522134-0
Transmission FWD1 Pressure Greater Than Commanded (TCU)
522134-1
Transmission FWD1 Pressure Lower Than Commanded (TCU)
522134-3
Transmission FWD1 Pressure OORH (TCU)
5221344
Transmission FWD1 Pressure OORL (TCU)
522135-0
TISS Speed Sensor Pulse Count Too High (TCU)
522135-1
TISS Speed Sensor Pulse Count Too Low (TCU)
522135-3
TISS Speed Sensor Out of Range High/Open (TCU)
5221354
TISS Sensor Out of Range Low
522137-0
TOSS Speed Sensor Pulse Count Too High (TCU)
522137-1
TOSS Speed Sensor Pulse Count Too Low (TCU)
522137-3
TOSS Speed Sensor Out of Range High/Open (TCU)
5221374
TOSS Sensor Out of Range Low
522138-0
Intermediate Shaft Speed Sensor Pulse Count Too High (TCU)
522138-1
Intermediate Shaft Speed Sensor Pulse Count Too Low (TCU)
522138-3
Intermediate Shaft Speed Sensor Out of Range High/Open (TCU)
5221384
Intermediate Shaft Speed Sensor Out of Range Low
522155-2
TOSS Sensor Direction or Direction Check Input Failure (TCU)
522157-2
TISS Sensor Direction or Direction Check input Failure (TCU)
522197-0
Range2 Calibration Error Cause No Touch Detect
522197-1
Range2 Calibration Error Cause Early Touch Detect
522197-14
Range2 Calibration Error Cause Algorithm Failed
522197-27
Range2 Calibration Error Cause Bad Pressure Current Response
522197-6
Range2 Calibration Error Cause Shift Timeout
522197-7
Range2 Calibration Error Cause Severe Transmission
522197-8
Range2 Calibration Error Cause Fill Timeout
522198-0
Range1 Calibration Error Cause No Touch Detect
522198-1
Range1 Calibration Error Cause Early Touch Detect
522198-14
Range1 Calibration Error Cause Algorithm Failed
522198-27
Range1 Calibration Error Cause Bad Pressure Current Response
522198-6
Range1 Calibration Error Cause Shift Timeout
522198-7
Range1 Calibration Error Cause Severe Transmission
522198-8
Range1 Calibration Error Cause Fill Timeout
522199-0
REV1 Calibration Error Cause No Touch Detect
522199-1
REV1 Calibration Error Cause Early Touch Detect
522199-14
REV1 Calibration Error Cause Algorithm Failed
522199-27
REV1 Calibration Error Cause Bad Pressure Current Response
522199-6
REV1 Calibration Error Cause Shift Timeout
522199-7
REV1 Calibration Error Cause Severe Transmission Failure
522199-8
REV 1 Calibration Error Cause Fill Timeout
522200-0
FWD2 Calibration Error Cause No Touch Detect
522200-1
FWD2 Calibration Error Cause Early Touch Detect
522200-14
FWD2 Calibration Error Cause Algorithm Failed
522200-27
FWD2 Calibration Error Cause Bad Pressure Current Response
522200-6
FWD2 Calibration Error Cause Shift Timeout
522200-7
FWD2 Calibration Error Cause Severe Transmission Failure
522200-8
FWD 2 Calibration Error Cause Fill Timeout
522201-0
FWD1 Calibration Error Cause No Touch Detect
522201-1
FWD1 Calibration Error Cause Early Touch Detect
522201-14
FWD1 Calibration Error Cause Algorithm Failed
522201-16
Clutch Calibration Error Cause Algorithm Failed
522201-27
FWD1 Calibration Error Cause Bad Pressure Current Response
522201-6
FWD1 Calibration Error Cause Shift Timeout
522201-7
FWD1 Calibration Error Cause Severe Transmission Failure
522201-8
FWD 1 Calibration Error Cause Fill Timeout
522215-12
Calibration Flash Memory Invalid Parameter (TCU)
522215-14
Checksum Memory Fault (TCU)
522231-3
Transmission Oil Temperature Sensor OORH (TCU)
522231-4
Transmission Oil Temperature Sensor OORL (TCU)
522510-3
Grid Heater Lamp Circuit OORH
522510-4
Grid Heater Lamp Circuit OORL
522511-2
APP rationality primary vs. secondary not equal
522511-31
APP rationality Interface Module value not equal to ECM value
522511-7
APP rationality primary and secondary actual not equal to commanded
522512-3
Primary accelerator pedal driver (FPP1) OORH
522512-4
Primary accelerator pedal driver (FPP1) OORL
522512-7
Primary accelerator pedal driver (FPP1) feedback rationality
522513-3
Secondary accelerator pedal driver (FPP2) OORH
522513-4
Secondary accelerator pedal driver (FPP2) OORL
522513-7
Secondary accelerator pedal driver (FPP2) feedback rationality
522515-3
Vehicle speed output circuit OORH
522515-4
Vehicle speed output circuit OORL
522516-0
System Battery Voltage Greater than NOR
522516-1
System Battery Voltage Less than NOR
522517-3
ECM 5v reference OORH
522517-4
ECM 5v reference OORL
522517-5
ECM 5v referrence open circuit
522518-3
Ground Reference OORH
522518-4
Ground Reference OORL
522518-5
Ground Reference Open..
522525-10
Post-Cat Signal Toggling (Inactive Catalyst)
522540-3
Fuel Pump PWM Control OORH
522540-4
Fuel Pump PWM Control OORL
522555-3
Coolant Temperature Sensor OORH (Mazda ECM)
522555-4
Coolant Temperature Sensor OORL (Mazda Gas ECM)
522565-2
Idle Air Control Valve
522570-3
Intake Air Temperature (IAT) Sensor OORH (Mazda Gas ECU)
522570-4
Intake Air Temperature (IAT) Sensor OORL (Mazda Gas ECU)
522585-2
Engine RPM Sensor (Mazda Gas ECU)
522592-0
EPR Pressure Greater Than Commanded
522592-1
EPR Pressure Less Than Commanded
522593-12
EPR Communication Loss
522594-12
Internal Actuator Fault Detection
522595-12
Internal Circuity Fault Detection
522596-12
Internal Circuity Fault Detection
522597-12
Internal Circuity Fault Detection
522598-3
LPG Lock Off OORH
522598-4
LPG Lock Off OORL
522599-3
Gas Drive Injector 1 Coil Shorted.
522599-3
GM LPG Drive Injector 6 Shorted To B+
522599-4
Gas Injector 1 Loop Open or Low Side Shorted to Ground
522600-3
Gas Drive Injector 4 Coil Shorted.
522600-3
GM LPG Drive Injector 6 Shorted To B+ …. .. ..
522600-4
Gas Injector 4 Loop Open or Low Side Shorted to
522601-3
Gas Drive Injector 2 Coil Shorted.
522601-3
GM LPG Drive Injector 6 Shorted To B+
522601-4
Gas Injector 2 Loop Open or Low S
522602-3
Gas Drive Injector 3 Coil Shorted
522602-3
GM LPG Drive Injector 6 Shorted To B+
522602-4
Gas Injector 3 Loop Open or tow Side Shorted to Ground
522603-3
Fuel Temp (LPG) Voltage OORH
522603-4
Fuel Temp (LPG) Voltage OORL
522604-3
Fuel Relay Control OORH
522604-4
Fuel Relay PWM Control OORL
522604-5
Fuel Relay not Functioning
522606-10
Pre-Cat Bank 2 Signal Slow Response
522608-5
Post-Cat Heater is Open Circuit
522608-6
Post-Cat Heater OORL
522609-3
Post-Cat Heater Voltage OORH
522614-7
Throttle Not at Limp Mode Position (GM Engines Only)
522616-8
Throttle Not at Command Position (GM Engines Only)
522617-5
Throttle Not at Fully Closed/Open Position (GM Engines Only)
522630-2
Pre-Cat Bank 1 Sensor Fails To Switch To Lean
522631-2
Pre-Cat Bank 1 Sensor Fails To Switch To Rich
522632-2
Pre-Cat Bank 2 Sensor Fails To Switch To Lean
522633-2
Pre-Cat Bank 2 Sensor Fails To Switch To Rich
522635-3
Pre-Cat Bank 1 Short Term Fuel Correction Railed Lean
522636-4
Pre-Cat Bank 1 Short Term Fuel Correction Railed Rich
522637-3
Pre-Cat Bank 2 Short Term Fuel Correction Railed Lean
522638-4
Pre-Cat Bank 2 Short Term Fuel Correction Railed Rich
522655-0
Short Term Closed Loop Correction Bank 1 Less Than NOR -40% (Rich Engine Operation)
522655-1
Short Term Closed Loop Correction Bank 1 Greater Than NOR 40% (Lean Engine Operation)
522660-0
Long Term Closed Loop Correction Bank 1 Less Than NOR -35% (Rich Engine Operation)
522660-1
Long Term Closed Loop Correction Bank 1 Greater Than NOR 35% (Lean Engine Operation)
522690-12
SPI Bus (Communications) Error
522690-2
Redundant Microprocessor Error (GM-ECU)
522691-12
GM ECU Checksum Error
522691-2
Redundant Microprocessor Sanity Check
522692-2
GM ECU Redundant Microprocessor General A/D Error
522693-12
Internal Central Processor or Circuitry Faults (Mazda Gas ECU)
522694-12
GM ECU Memory Checksum (RAM) Error
522695-2
GM ECU Redundant Throttle A/D Conversion Error
522696-2
GM ECU Redundant Pedal A/D Conversion Error
522697-0
Microprocessor Failure — RAM
522697-12
Internal Central Processor or Circuitry Faults (Mazda LPG ECU/Gas GCU)
522697-12
Internal Central Processor or Circuitry Faults
522697-12
ECM Does Not Work
522698-2
GM ECU Redundant Microprocessor Clock Failure
522699-2
GM ECU Redundant Microprocessor Failure
522700-2
GM ECU Redundant Microprocessor SDF Timeout
522708-3
Mechanical Accelerator Position Sensor OORH (Mazda, Gas ECU)
522708-4
Mechanical Accelerator Position Sensor OORL (Mazda, Gas ECU )
522710-3
Throttle A Position Sensor OORH
522710-4
Throttle A Position Sensor OORL
522711-3
Throttle B Position Sensor OORH
522711-4
Throttle B Position Sensor OORL
522712-3
Accelerator A Position Sensor OORH
522712-4
Accelerator A Position Sensor OORL
522713-3
Accelerator B Position Sensor OORH
522713-4
Accelerator B Position Sensor OORL
522714-3
Mechanical Accelerator Position Sensor OORH (Mazda LPG ECU, Gas GCU)
522714-4
Mechanical Accelerator Position Sensor OORL (Mazda, LPG ECU/Gas GCU)
522721-3
GM LPG Drive Injector 1 Shorted To B+
522721-5
GM LPG Drive Injector 1 Current Low or Open Circuit
522721-6
GM LPG Injector 1 Drive Circuit Shorted To Ground
522722-3
GM LPG Drive Injector 2 Shorted To B+
522722-5
GM LPG Drive Injector 2 Current Low or Open Circuit
522722-6
GM LPG Injector 2 Drive Circuit Shorted To Ground
522723-3
GM LPG Drive Injector 3 Shorted To B+
522723-5
GM LPG Drive Injector 3 Current Low or Open Circuit
522723-6
GM LPG Injector 3 Drive Circuit Shorted To Ground
522724-3
GM LPG Drive Injector 4 Shorted To B+
522724-5
GM LPG Drive Injector 4 Current Low or Open Circuit
522724-6
GM LPG Injector 4 Drive Circuit Shorted To Ground
522725-3
GM LPG Drive Injector 5 Shorted To B+
522725-5
GM LPG Drive Injector 5 Current Low or Open Circuit
522725-6
GM LPG Injector 5 Drive Circuit Shorted To Ground
522726-3
GM LPG Drive Injector 6 Shorted To B+
522726-5
GM LPG Drive Injector 6 Current Low or Open Circuit
522726-6
GM LPG Injector 6 Drive Circuit Shorted To Ground
522735-2
Pre-Cat Bank 1 Heater Pumping Current Failure
522735-4
Pre-Cat Bank 1 Signal OORL
522735-5
Pre-Cat Bank 1 Signal is Open Circuit
522735-6
Pre-Cat Bank 1 Signal OORH
522736-4
Pre-Cat Bank 2 Signal OORL
522736-5
Pre-Cat Bank 2 Signal is Open Circuit
522736-6
Pre-Cat Bank 2 Signal OORH
522737-10
Pre-Cat Bank 1 Signal Slow Response
522739-3
Pre-Cat Bank 1 Heater Voltage OORH
522739-5
Pre-Cat Bank 1 Heater is Open Circuit
522739-6
Pre-Cat Bank 1 Heater OORL
522740-3
Pre-Cat Bank 2 Heater Voltage OORH
522740-5
Pre-Cat Bank 2 Heater is Open Circuit
522740-6
Pre-Cat Bank 2 Heater OORL
522752-2
Crank Loss (CAM Pulse without Crank Pulse)
522752-4
CAM Loss (Crank Pulse without CAM Pulse)
522752-5
CAM Loss
522752-8
Failure to Start
522752-9
Cam Sensor No Signal
522754-3
Fuel Pump Relay (RL2) Driver Output OORH
522754-4
Fuel Pump Relay (RL2) Driver Output OORL
522755-3
Back Up Alarm Relay (RL3) Driver Output OORH
522755-4
Back Up Alarm Relay (RL3) Driver Output OORL
522760-3
Switched Battery Voltage 1 (IGN 1) OORH
522760-4
Switched Battery Voltage 1 (IGN 1) OORL
522761-3
Switched Battery Voltage 2 (IGN 2) OORH
522761-4
Switched Battery Voltage 2 (IGN 2) OORL
522761-6
Switched Battery Current 2 (IGN 2) Current Too High OORL
522762-3
Switched Battery Voltage 3 (IGN 3) OORH
522762-4
Switched Battery Voltage 3 (IGN 3) OORL
522764-3
Ignition 1 Relay (RL6) Driver Output OORH
522764-4
Ignition 1 Relay (RL6) Driver Output OORL
522766-3
Ignition 3 Relay (RL1) Driver Output OORH
522766-4
Ignition 3 Relay (RL1) Driver Output OORL
522772-3
Backup Lamp Driver Output OORH
522772-4
Backup Lamp Driver Output OORL
522780-2
Foot Pedal Switch Input Data Incorrect
522780-3
Foot Directional Control (FDC) FWD Switch OORH
522780-4
Foot Directional Control (FDC) FWD Switch Input OORL
522781-2
Foot Pedal Switch Input Data Incorrect
522781-3
Foot Directional Control (FDC) REV Switch OORH
522781-4
Foot Directional Control (FDC) REV Switch Input OORL
522800-13
Transmission Valve Calibration
522801-13
Electrohydraulic Valve Calibration
522810-3
Alternator Charge Excitation Signal OORH
522810-4
Alternator Charge Excitation Signal OORL
523249-12
Lever 4 Position Data Invalid
523249-3
Lever 4 Position OORH
523249-4
Lever 4 Position OORL
523253-12
Lever 3 Position Data Invalid
523253-3
Lever 3 Position OORH
523253-4
Lever 3 Position OORL
523257-12
Lever 2 Position Data Invalid
523257-3
Lever 2 Position OORH
523257-4
Lever 2 Position OORL
523261-12
Lever 1 Position Data Invalid
523261-3
Lever 1 Position OORH
523261-4
Lever 1 Position OORL
523510-12
Joystick Pack Failure
523511-12
Joystick 1 Main Board Failure
523515-3
Left Grip Roller OORH
523515-4
Left Grip Roller OORL
523519-3
Right Grip Roller OORH
523519-4
Right Grip Roller OORL
523523-2
Common 1 Actuation Open Circuit
523523-2
Common 1 Actuation System Open Circuit
523523-3
Common 1 Actuation Shorted To B+
523523-3
Common 1 Actuation System Short to B(+)
523523-4
Common 1 Actuation Shorted To Ground
523523-4
Common 1 Actuation System Short to Ground
523524-2
Common 2 Actuation Open Circuit
523524-2
Common 2 Actuation system open circuit
523524-3
Common 2 Actuation Shorted To B+
523524-3
Common 2 Actuation System short to B+
523524-4
Common 2 Actuation Shorted To Ground
523524-4
Common 2 Actuation System short to ground
523525-1
Common 2 Low Injector Current (Injectors 2, 3)
523525-1
Injector Charge Voltage Low
523527-2
Monitoring IC Abnormal
523527-2
Monitoring IC Abnormality
523535-0
Fuel Injector Charge Voltage High
523535-0
Injector Charge Voltage High
523536-2
EGR Feedback Abnormal
523536-2
EGR Feedback Abnormally
523536-2
EGR DC motor temperature abnormality
523537-2
EGR DC Motor Temperature Error
523537-2
EGR DC Motor Estimated
523537-2
EGR DC Motor Estimated Temperature Abnormality
523538-2
Memory QR Data Abnormal
523538-2
Memory QR Data Abnormality
523538-7
Memory QR Data Write Failure
523539-2
Pump Protection Failure Flag
523539-2
High Pressure Fuel Pump Seizing 1 Protection
523540-2
Pump Replacement Failure Flag
523540-2
High Pressure Fuel Pump Seizing 2 Protection
523541-3
EGR Lift Sensor Abnormal
523541-3
EGR Lift Sensor Abnormality — High
523541-3
EGR valve position sensor voltage OORH (shorted to B+)
523541-4
EGR Lift Sensor Abnormal
523541-4
EGR Lift Sensor Abnormality — Low
523541-4
EGR valve position sensor voltage OORL (Open or grounded)
523543-2
APP Sensor Error
523544-3
Air Heater Circuit Shorted To B+
523544-3
Glow (Air Heater) Internal Circuit Short to
523544-4
Air Heater Circuit Shorted To Ground
523544-4
Glow (Air Heater) Internal Circuit Short to Ground
523547-2
VSM CANbus Off (Kubota equipped trucks)
523547-2
CAN2 Bus OFF
523548-2
CAN Frame Error
523572-4
EGR Position Sensor Failure
523572-4
EGR position sensor failure
523574-3
EGR Actuator Coil Open
523574-3
EGR actuator coil open
523574-4
EGR Actuator Coil Short
523574-4
EGR actuator coil short
523575-7
EGR Actuator Valve Stuck
523575-7
Actuator valve stuck
523576-2
EGR DC Motor Overheat
523576-2
EGR DC motor overheat
523577-2
EGR DC Motor Temperature Sensor Failure
523577-2
EGR DC motor temperature sensor failure
523578-2
No Communication from EGR
523578-2
No communication from EGR
523580-2
Intake Throttle Feedback Error
523580-2
Throttle Feedback Error
523582-3
Throttle Position Sensor OORH
523582-3
TPS OORH
523582-4
Throttle Position Sensor OORL
523582-4
TPS OORL
523589-17
Low Coolant Temperature in Parked Regeneration
523589-17
Low Water Temperature in Parked Regeneration
523590-16
Parked Regeneration Time Out
523591-2
CAN CCVS Frame Error
523592-2
Regeneration Switch Message Error
523592-2
Regeneration Switch Error
523593-2
Transmission Type Message Error
523594-2
Neutral State Message Error
523596-2
CAN Frame Error
523598-2
CAN Frame Error
523599-0
All EGT Sensors Failed
523600-0
Initial Pump Calibration Incomplete
523601-0
High EGT After Emergency High Temperature DTC
523601-0
High EGT after > NOR Symptoms
523602-0
High Frequency of Regeneration
523603-15
Overheat Precaution
523603-15
Overheat Protection
523604-2
Engine ECM/ECU CANbus Off (Kubota equipped trucks)
523604-2
CAN1 Bus OFF
523605-6
Short Circuit in Injector Driver IC
523606-2
Pressure Relief Valve Error
523607-3
PCV Drive Line Short to B(+) at Power Supply Side (COM3) or All Driver Line short to B(+) Simultaneously
523607-3
PRV Drive Line Short to B(+) at Power Supply Side (COM3) or All Driver Line short to B(+) Simultaneously
523607-4
PCV Drive Line Short to Ground at Power Supply Side (COM3) or All Driver Line short to Ground Simultaneously
523607-4
PRV Drive Line Short to Ground at Power Supply Side (COM3) or All Driver Line short to Ground Simultaneously
523608-2
High Pressure Delivery System Too High
523609-6
Coil Short in PCV
523610-6
Coil Short in PRV
523611-2
High Pressure Pump Too High
523612-5
Open Circuit of Harness or Coil in PCV Line
523612-5
Open Circuit of Harness of Coil in PCV Line
523613-5
Open Circuit of Harness or Coil in PRV Line
523616-2
No Communication with TULC Sensor
523617-2
No Communication with Pre NOx Sensor
523618-2
No Communication with Post NOx Sensor
523619-2
No Communication with Engine ECU
523620-2
ECU-ACU CAN Communication Error
523625-2
TSC1 Priority Reception Error
523626-2
SUB CPU Software Version Mismatch
523627-8
PCV Driving Circuit Error
523628-8
PRV Driving Circuit Error
523631-2
Invalid Intake MAF data per Cylinder
523632-2
EGR System Error
523700-13
EEPROM check sum error
523700-13
EEPROM Check Sum Error
523746-2
Key Switch/ Start Switch Failure
523780-3
Park Brake Position Sensor OORH
523780-4
Park Brake Position Sensor OORL
523859-3
Service Brake Pressure OORH
523859-4
Service Brake Pressure OORL
523860-3
Brake Pedal Position Sensor OORH
523860-4
Brake Pedal Position Sensor OORL
523920-3
REV1 Circuit Shorted High (Powershift Transmission Repair)
523920-4
REV1 Circuit OORL
523920-6
REV1 Circuit Current Too High (Powershift Transmission)
523925-3
Range1/FWD2/REV1/Return Coil Driver OORH (Powershift Transmission Repair)
523925-4
Range1/FWD2/REV1 Return Circuit OORL
523925-6
Range1/FWD2/REV1 Current Too High (Powershift Transmission)
523930-3
Clutch FWD1/Return Coil Driver OORH (Powershift Transmission Repair)
523930-4
Clutch FWD1/Return Circuit OORL
523930-6
Clutch FWD1 Current Too High (Powershift Transmission)
523958-3
Hydraulic Aux 1 Pressure OORH
523958-4
Hydraulic Aux 1 Pressure OORL
523959-3
Hydraulic Aux 2 Pressure OORH
523959-4
Hydraulic Aux 2 Pressure OORL
523977-3
Aux 2 Base/Rod Return Coil Driver OORH (Main Control Valve)
523977-4
Aux 2 Base/Rod Coil Driver OORL
523977-6
Aux 2 Base/Rod Current Too High (Main Control Valve)
523978-3
Aux 1 Base/Rod Return Coil Driver OORH (Main Control Valve)
523978-4
Aux 1 Base/Rod Coil Driver OORL
523978-6
Aux 1 Base/Rod Current Too High (Main Control Valve)
523986-3
Aux 3 Base/Rod Return Coil Driver OORH (Main Control Valve)
523986-4
Aux 3 Base/Rod Coil Driver OORL
523986-6
Aux 3 Base/Rod Current Too High (Main Control Valve)
524010-3
Hydraulic Tank Temperature Sensor OORH
524010-4
Hydraulic Tank Temperature Sensor OORL
524192-3
Spare Device Output (Active Low)
524192-4
Spare Device Output (Active Low)
524195-3
Yanmar Cold Start Relay Driver Output OORH
524195-4
Cold Start Relay Driver Output OORL
524197-2
DSC Fault — Engine Start/Stop Key Stuck
524198-2
DSC Fault — Aux Relay Control 3 Key
524199-2
DSC Fault — Aux Relay Control 2 Key
524200-2
DSC Fault — Aux Relay Control 1 Key
524201-2
DSC Fault — Rear Wiper Key Stuck
524202-2
DSC Fault — Unassigned Key Stuck
524203-2
DSC Fault — Front Wiper Key Stuck
524204-2
DSC Fault — Unassigned Key Stuck
524205-2
DSC Fault — Washer Key Stuck
524206-2
DSC Fault — First Gear Lockout Key Stuck
524207-2
DSC Fault — Worklight Key Stuck
524208-2
DSC Fault — Headlight Key Stuck
524209-2
DSC Fault — Power On/Off Key Stuck
524210-2
DSC Fault — Star Enter Key Stuck
524211-2
DSC Fault — Right Arrow Key Stuck
524212-2
DSC Fault — Left Arrow Key Stuck
524213-1
Horn Alarm Output Driver OC
524213-3
Horn Alarm Output Driver OORH
524213-4
Horn Alarm Output Driver OORL
524215-3
Throttle Actuator Coil Driver OORH
524215-6
Throttle Actuator Coil Driver OORL/STG
524219-3
Motion Output (Active high when truck is in motion)
524219-4
Motion Output (Active high when truck is in motion)
524220-3
Spare Device Output (Active High Display Controlled #3)
524220-4
Spare Device Output (Active High Display Controlled #3)
524221-3
Spare Device Output (Active High Display Controlled #2)
524221-4
Spare Device Output (Active High Display Controlled #2)
524222-3
Spare Device Output (Active Low Display Controlled #1)
524222-4
Spare Device Output (Active Low Display Controlled #1)
524223-0
XMSN Reverse Pressure Greater Than Commanded Pressure
524223-1
XMSN Reverse Pressure Less Than Commanded
524223-3
Transmission Reverse Pressure OORH
524223-4
Transmission Reverse Pressure OORL
524224-0
XMSN Forward 2 Pressure Greater Than Commanded Pressure
524224-1
XMSN Forward 2 Pressure Less Than Commanded
524224-3
Transmission Forward 2 Pressure OORH
524224-4
Transmission Forward 2 Pressure OORL
524225-0
XMSN Forward 1 Pressure Greater Than Commanded Pressure
524225-1
XMSN Forward 1 Pressure Less Than Commanded
524225-14
TOSS Sensor Dual Output Failure
524225-3
Transmission Forward 1 Pressure OORH
524225-4
Transmission Forward 1 Pressure OORL
524226-3
Hydraulic Anti-Stall Coil OORH
524226-4
Hydraulic Anti-Stall Coil OORL
524227-3
Manual Hydraulic Enable Valve Coil OORH
524227-4
Manual Hydraulic Enable Valve Coil OORL
524229-0
REV 1 Valve Pressure Auto High, Calibration Failure
524229-1
REV 1 Valve Pressure Auto Low, Calibration Failure
524230-3
Rear Work Lights Relay (RL7) Driver Output OORH
524230-4
Rear Work Lights Relay (RL7) Driver Output OORL
524235-3
Wet Disc Brake Temperature Sensor OORH
524235-4
Wet Disk Brake Temperature Sensor OORL
524236-14
VSM Memory Integrity Failure
524237-3
Front Wiper Motor Driver OORH
524237-4
Front Wiper Drive Command OORL
524238-3
Rear Wiper Motor Driver OORH
524238-4
Rear Wiper Drive Command OORL
524239
Hydraulic Filter
524240-3
Washer Pump Driver OORH
524240-4
Washer Pump Drive Command OORL
524241
Air Filter Restriction Switch
524285-6
Tilt Base/Rod Current Too High (Main Control Valve)
524286-31
ECU — ETB Driver Component Failure
5435-1
DEF Pump Failed to Prime (Circulate)
5435-12
DEF Pump Motor Uncontrollable
5435-3
DEF Pump Short to B(+)
5435-4
DEF Pump Short to Ground or Open Circuit
628-12
GM ECU Program Memory Checksum Error
628-12
Flash Checksum Failure
628-12
FLASH / Memory Checksum Failure
628-13
Engine Controller Memory Checksum Invalid
628-2
ECM Flash-ROM Abnormal
628-2
ACU FLASH ROM Error
628-2
ECM Flash-ROM Abnormality
630-12
GM ECU Code Checksum Error
630-12
Calibration Memory Failure
633-7
Pressure Limiter Opening Abnormal
633-7
High Pressure Fuel Pump Limiter Opening Abnormality
636-2
Crank Position Sensor Pulse Abnormal
636-2
Crank Position Sensor Pulse Count Abnormal
636-2
Crank Position Sensor (NE Sensor) Pulse Count Abnormality
636-4
Crank Position Sensor Loss of Pulse
636-7
NE — G Phase Shift (Crank — Cam Position Sensor)
636-7
Phase Gap with Camshaft (G Sensor)
636-8
Crank Position Sensor No Pulse
636-8
No Crank Position Sensor Pulse on Start
636-8
Crank Position Sensor (NE Sensor) No Pulse Input
639-12
CAN Tx or Rx Failure
639-13
CAN Address Conflict
651-3
GM Gas Drive Injector 1 Shorted To B+
651-3
Injector 1 Open Circuit (Kubota)
651-5
GM Gas Drive Injector 1 Open Circuit
651-5
Cummins-Code 322
651-6
GM Gas Injector 1 Drive Circuit Shorted To Ground
651-6
Coil Short in 1st Cylinder Injector
652-3
GM Gas Drive Injector 2 Shorted To B+
652-3
Injector 2 Open Circuit (Kubota)
652-5
GM Gas Drive Injector 2 Open Circuit
652-5
Cummins-Code 331
652-6
GM Gas Injector 2 Drive Circuit Shorted To Ground
652-6
Coil Short in 2nd Cylinder injector
653-3
GM Gas Drive Injector 3 Shorted To B+
653-3
Injector 3 Open Circuit (Kubota)
653-5
GM Gas Drive Injector 3 Open Circuit
653-5
Cummins-Code 324
653-6
GM Gas Injector 3 Drive Circuit Shorted To Ground
653-6
Coil Short in 3rd Cylinder Injector
654-3
GM Gas Drive Injector 4 Shorted To B+
654-3
Injector 4 Open Circuit (Kubota)
654-5
GM Gas Drive Injector 4 Open Circuit
YALE Pallet Lift Truck Fault Codes DTC
Error: no LEDs or LCDs on
What the issue is: Inoperative
Cause of Problem: B+ and / or B- missing at controller, defective battery charger, or defective battery charger
What to do: Ensure the battery is connected, the key switch is on, and the brake override circuit is in the run position; also test your battery charger and motor controller and replace any
nonworking parts
Error: no LEDs or LCDs on
What the issue is: Forklift functions as normal
Cause of Problem: open connection between display and controller, defective display, or defective LEDs
What to do: make sure harnesses are connected at MDI and connector B on controller; test the dash display by connecting a handset to it and testing for communication; test LEDs by disconnecting
them, connecting the handset, and testing the handset; replace any non-working parts
Error: no LEDs or LCDs on
What the issue is: Forklift functions as normal
Cause of Problem: Because this condition is similar to the last, it will take a handset to determine its cause. If the handset displays “NO COMMUNICATION,” the controller is defective.
What to do: replace controller
Error: no alarm
What the issue is: Traction and hydraulic functions not working
Cause of Problem: improper startup sequence by jack operator
What to do: check brake switch, accelerator, steer handle, and hydraulic inputs
Error: AL66
What the issue is: Hydraulic function not working
Cause of Problem: battery voltage is low or controller voltage calibration is incorrect
What to do: Charge or replace battery; otherwise, use handset to determine the voltage read by the controller and compare it to an actual voltmeter reading; replace controller if the two readings
differ by more than 1.5 volts
Error: AL99
What the issue is: Traction and hydraulic functions not working
Cause of Problem: incorrect battery selected, damaged battery, or damaged connection to batter
What to do: check that you have the right voltage for your truck, manually check the voltage of your battery, inspect it for any damage, and check its connecting crimps and cables for damage as
well
Error: AL01
What the issue is: Traction and hoist functions not working
Cause of Problem: control card throttle or lift/lower calibration is out of range; control card is damaged or defective
What to do: Use the tester function on a handset to see if either calibration is greater than 1 volt at neutral; replace control card if damaged or defective, which can be checked by seeing if
both “forward switch” and “backward switch” are on at the same time when testing
Error: AL01
What the issue is: Traction and hoist functions not working
Cause of Problem: incomplete connection between control card and controller; traction reversing switch not connected; damaged or defective tiller card
What to do: Check connections between control card and controller; use a handset to test for operation of traction reversing switch; replace control card if tiller card is damaged
Error: AL02
What the issue is: Traction and hydraulic functions not working
Cause of Problem: main contactor tips are welded closed or motor field circuit is broken
What to do: disconnect power leads at contactor and test for an open circuit; check connections between motor field and controller
Error: AL04
What the issue is: traction and hydraulic functions not working
Cause of Problem: damaged connection to lowering valve; damaged lowering coil or lowering valve cartridge
What to do: check electrical connection between valve coil and controller; check lowering valve coil for resistance, replace if not approximately 17.7 ohms; replace lowering valve cartridge if
necessary
Error: AL05
What the issue is: traction and hydraulic functions not working
Cause: damaged connection to brake or brake coil damaged
What to do: check connection between electric brake and controller; check brake coil for resistance in both directions and replace if not between 27.36 and 30.24 ohms
Error: AL06
What the issue is: Traction and hydraulic functions not working
Cause of Problem: Damaged connection to traction motor; traction motor armature resistance is too low; field wires are loose or damaged; motor field winding is shorted or too low.
What to Do: Check electrical connection between traction motor, field wires, and controller; check traction motor armature for shorts; check motor field resistance and correct if not between 0.5
and 1.5 ohms; check contactor coil for resistance of 52 ohms
Error: AL07
What the issue is: traction functions reduced below 14°F or above 167°F and not working above 194°F
Cause of Problem: controller temperature is too hot or cold; controller temperature is not calibrated correctly; controller sensor or controller itself is damaged
What to do: move truck to a warmer or cooler location; use a handset to check that controller temperature matches room temperature (if not, replace controller)
Error: AL8
What the issue is: traction and hydraulic functions not working
Cause of Problem: over current in driven component
What to do: check main harness for damaged connections to main contactor, brake, and electric valve coils; check contactor, brake, and electric valve coils for correct resistance (52 ohms for
contactor, between 27.36 and 30.24 ohms for brake coil, and 17.7 ohms for electric valve coils)
Error: AL10
What the issue is: Traction and hydraulic functions not working
Cause of Problem: controller is damaged; damaged wire connection; short circuit in harness; ground between motor windings and chassis; motor field winding is shorted to chassis; field current
driver circuit has failed; watchdog hardware circuit is damaged
What to do: Cycle key switch off and on and replace controller if problem not solved; check wire connections at contactor, pump motor, and traction motor; check main harness for shorts; check for
grounds or shorts between motor windings and chassis; check motor field resistance (should be about 1.5 ohms); measure voltage between F1 and B- and F2 and B- on field current driver (should be
half the voltage between B+ and B-)
Error: AL94
What the issue is: Traction and hydraulic functions not working for one minute.
Cause of Problem: No fault is occurring. The controller is installing hour meter memory from MDI display if controller has been replaced.
What to do: No solution necessary. Fork truck will operate as soon as data transfer is complete.
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Yale and Hyster Forklift Error Codes List
How to clear fault codes Yale and Hyster forklift
Here are the most popular error codes for the Hyster and Yale forklifts to find the diagnostic and possible cases.
On Yale and Hyster forklift fault code can be showed or can be in the system.
In order to troubleshoot, diagnose, and also possible cases error codes, you can look for your error code and all useful description in the table below
if you have any questions you can leave the question here Forklift Error codes and our technicians can help you
| Fault Codes | Diagnostic Codes | Possible Cases |
|---|---|---|
| 524223-0 | XMSN Reverse Pressure Greater Than Commanded Pressure | A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR FAILURE C. FUNCTIONAL FAILURE — MECHANICAL D. FUNCTIONAL FAILURE IN CONTROLLER |
| 524225-0 | XMSN Forward Pressure Greater Than Commanded Pressure | |
| 524223-1 | XMSN Reverse Pressure Less Than Commanded | A. LOW TRANSMISSION OIL LEVEL B. SENSOR SUPPLY OPEN CIRCUIT C. SENSOR FAILURE D. FUNCTIONAL FAILURE — MECHANICAL E. FUNCTIONAL FAILURE IN CONTROLLER |
| 524225-1 | XMSN Forward Pressure Less Than Commanded | |
| 105-3 | Intake Air Temperature (IAT) Sensor OORH | A. SENSOR WIRING OPEN CIRCUIT B. SENSOR SIGNAL SHORTED TO 5V OR BATTERY VOLTAGE C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER |
| 110-3 | Coolant Temperature Sensor OORH | |
| 177-3 | Transmission Oil Temperature Sensor OORH | |
| 522603-3 | Fuel Temp (LPG) Sensor OORH | |
| 105-4 | Intake Air Temperature (IAT) Sensor OORL | A. SENSOR SIGNAL SHORTED TO SENSOR GROUND. B. SENSOR SIGNAL SHORTED TO FRAME GROUND. C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER |
| 110-4 | Coolant Temperature Sensor OORL | |
| 177-4 | Transmission Oil Temperature Sensor OORL | |
| 522603-4 | Fuel Temp (LPG) Sensor OORL | |
| 522712-3 | Accelerator A Position Sensor OORH | A. SENSOR SUPPLY OPEN CIRCUIT (SENSOR SIGNAL GROUNDS) B. B SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO BATTERY SOURCE D. SENSOR SIGNAL SHORTED TO SENSOR SUPPLY |
| 522713-3 | Accelerator B Position Sensor OORH | |
| 522712-4 | Accelerator A Position Sensor OORL | A. SENSOR SUPPLY OPEN CIRCUIT (+5 VOLTS) B. SENSOR SIGNAL A OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO FRAME GROUND D. SENSOR SIGNAL SHORTED TO SENSOR GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER |
| 522713-4 | Accelerator B Position Sensor OORL | |
| 1079-31 | 5VE1 & 5VE2 Simultaneously OORH | A. ELECTRONIC THROTTLE ASSEMBLY (ETA) STICKY B. SENSOR (ETA) FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER |
| 51-2 | Throttle Position Sensor Signals A and B Not Tracking Correctly | |
| 51-7 | Throttle Position Sensor Signals A and B Not At Commanded Value | |
| 51-31 | Throttle Position Sensor 1 & 2 Out of Range | |
| 2350-3 | DTC 2350-3 — Front Work Lights Relay (RL4) Driver Output OORH | A. SAFETY SWITCH (IF EQUIPPED) IS DISCONNECTED B. SHORT ON RELAY DRIVER OUTPUT TO UNSWITCHED BATTERY (SEEWARNING BEFORE CONTINUING) C. SHORT ON RELAY DRIVER OUTPUT TO SWITCHED BATTERY. D. SHORT ON RELAY DRIVER OUTPUT TO ANOTHER OPERATED DEVICE E. CONTROLLER DRIVER OUTPUT TO RELAY COIL OPEN CIRCUIT F. RELAY COIL OR GROUND CONNECTION OPEN CIRCUIT G. FUNCTIONAL FAILURE IN CONTROLLER |
| 522710-3 | Throttle A Position Sensor OORH | A. SENSOR GROUND OPEN CIRCUIT B. SENSOR SIGNAL SHORTED TO SENSOR SUPPLY C. SENSOR SIGNAL SHORTED TO BATTERY SOURCE D. SENSOR FAILURE E. FUNCTIONAL FAILURE IN CONTROLLER |
| 522711-3 | Throttle B Position Sensor OORH | |
| 522710-4 | Throttle A Position Sensor OORL | A. SENSOR SIGNAL OPEN CIRCUIT B. SENSOR SUPPLY OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO FRAME GROUND D. SENSOR SIGNAL SHORTED TO SENSOR GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER |
| 522711-4 | Throttle B Position Sensor OORL | |
| 521-3 | Brake Pedal Position Sensor OORH | A. SENSOR GROUND OPEN CIRCUIT B. SENSOR SIGNAL SHORTED TO SENSOR SUPPLY C. SENSOR SIGNAL SHORTED TO BATTERY D. SENSOR FAILURE E. FUNCTIONAL FAILURE IN CONTROLLER |
| 523780-3 | Park Brake Position Sensor OORH | |
| 524245-3 | Seat Occupancy Position Sensor OORH | |
| 521-4 | Brake Pedal Position Sensor OORL | A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO SENSOR GROUND D. SENSOR SIGNAL SHORTED TO FRAME GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER |
| 523780-4 | Park Brake Position Sensor OORL | |
| 524245-4 | Operator Presence System Sensor OORL | |
| 523833-3 | Glow Plug Relay Driver Output OORH | A. COIL DRIVER OUTPUT SHORTED TO BATTERY. B. FUNCTIONAL FAILURE IN CONTROLLER. |
| 524195-3 | Cold Start Relay Driver Output OORH | |
| 523833-4 | Glow Plug Relay Driver Output OORL | A. COIL DRIVER OUTPUT SHORTED TO GROUND. B. FUNCTIONAL FAILURE IN CONTROLLER. |
| 524195-4 | Cold Start Relay Driver Output OORL | |
| 1079-31 | 5VE1 & 5VE2 Simultaneously OORH | A. 5 VOLT «E1» SUPPLY SHORTED TO SYSTEM SUPPLY SOURCE B. 5 VOLT «E2» SUPPLY SHORTED TO SYSTEM SUPPLY SOURCE C. 5VOLT E1 AND E2 SIMULTANEOUSLY SHORTED TO SYSTEM SUPPLY SOURCE D. FUNCTIONAL FAILURE IN CONTROLLER |
| 524260-3 | 5VE2 Sensor Supply Circuit Voltage OORH | |
| 524261-3 | 5VE1 Sensor Supply Circuit Voltage OORH | |
| 96-3 | Fuel Level Sensor OORH | A. SENSOR SIGNAL SHORTED TO BATTERY B. SENSOR SIGNAL/RETURN OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO GROUND D. SENSOR FAILURE |
| 96-4 | Fuel Level Sensor OORL | |
| 523833-3 | Glow Plug Relay Driver Output OORH | A. COIL DRIVER OUTPUT SHORTED TO SYSTEM VOLTAGE B. COIL SHORT CIRCUIT C. FUNCTIONAL FAILURE IN CONTROLLER |
| 523920-3 | REV Circuit Shorted High | |
| 523930-3 | FWD Circuit Shorted High | |
| 524195-3 | Cold Start Relay Driver Output OORH | |
| 524269-3 | Transmission Enable Valve Coil Driver Output OORH | |
| 523920-4 | REV Circuit Shorted Low | A. COIL DRIVER OUTPUT SHORTED TO GROUND B. COIL/WIRING OPEN CIRCUIT C. FUNCTIONAL FAILURE IN CONTROLLER |
| 523930-4 | FWD Circuit Shorted Low | |
| 524269-4 | Transmission Enable Valve Coil Driver Output OORL | |
| 522606-10 | Post Catalytic Converter Oxygen (O2) Sensor (Slow Response) | A. OXYGEN (O2) SENSOR FAILURE B. FUNCTIONAL FAILURE IN CONTROLLER |
| 522737-10 | Pre Catalytic Converter Oxygen (O2) Sensor (Slow Response) | |
| 2000-12 | CAN Tx Failure | A. OPEN/INTERMITTENT CIRCUIT ON CAN HI, CAN LO B. CAN HI AND CAN LO SHORTED TOGETHER C. OPEN CIRCUIT ON POWER/GROUND TO CAN CONNECTED DEVICES D. STG ON CAN HI E. STS/STB ON CAN LO F. CAN CONNECTED DEVICE FAILURE |
| 2000-12 | CAN Rx Failure | |
| 2000-14 | CANbus Address Conflict Failure | |
| 522593-12 | DTC 522593-12 — CANbus Communication Loss — ECU to EPR | |
| 524233-14 | DTC 524233-14 — Boost Test Override | A. DISPLAY INTERNAL FAILURE |
| 524234-14 | DTC 524234-14 — Internal Processing Error | |
| 524236-XX | DTC 524236-XX — Boost Test Failure | |
| 190-2 | DTC 190-2 — Engine RPM Sensor Output Is Less Than Engine Speed | A. OPEN CIRCUIT IN SENSOR SUPPLY B. SENSOR SIGNAL OPEN CIRCUIT OR SHORT TO GROUND C. SENSOR SIGNAL SHORTED TO BATTERY SOURCE D. SENSOR FAILURE E. FUNCTIONAL FAILURE IN CONTROLLER |
| 190-7 | DTC 190-7 — Engine Speed Exceeds Command | |
| 522120-1 | DTC 522120-1 — Engine RPM Higher than XMSN Limit | |
| 522585-2 | DTC 522585-2 — Engine RPM Sensor (Mazda Gas ECU) | |
| 523740-3 | DTC 523740-3 — Truck has NO Forward or Reverse Motion | A. HIGH EXTERNAL MAGNETIC FIELDS B. DIRECTIONAL LEVER MECHANISM/MAGNETIC FAILURE C. DISPLAY SWITCH CLUSTER (DSC) FAILURE |
| 523740-4 | DTC 523740-4 — Truck has NO Forward or Reverse Motion | |
| 524255-3 | DTC 524255-3 — DSC Temperature OORH | A. DISPLAY SWITCH CLUSTER (DSC) IS OVERHEATED |
| 524255-4 | DTC 524255-4 — DSC Temperature OORL | |
| 524255-3 | DTC 524255-3 — DSC Temperature OORH | A. DISPLAY SWITCH CLUSTER (DSC) IS OVERHEATED |
| 524255-4 | DTC 524255-4 — DSC Temperature OORL | |
| 524255-3 | DTC 524255-3 — DSC Temperature OORH | A. DISPLAY SWITCH CLUSTER (DSC) IS OVERHEATED |
| 524255-4 | DTC 524255-4 — DSC Temperature OORL | |
| 522655-0 | DTC 522655-0 — Short Term Closed Loop Correction Bank 1 Less Than NOR -35% (Rich Engine Operation) | A. PROBLEMS THAT MAY CAUSE LEAN ENGINE OPERATION B. PROBLEMS THAT MAY CAUSE RICH ENGINE OPERATION C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER |
| 522655-1 | DTC 522655-1 — Short Term Closed Loop Correction Bank 1 Greater Than NOR 35% (Lean Engine Operation) | |
| 522660-0 | DTC 522660-0 — Long Term Closed Loop Correction Bank 1 Less Than NOR -30% (Rich Engine Operation) | |
| 522660-1 | DTC 522660-1 — Long Term Closed Loop Correction Bank 1 Greater Than NOR 30% (Lean Engine Operation) | |
| 523767-2 | DTC 523767-2 — DSC Fault — Arrow Down Button Stuck | A. BUTTON FAILURE |
| 523769-2 | DTC 523769-2 — DSC Fault — Arrow Up Button Stuck | |
| 524206-2 | DTC 524206-2 — DSC Fault — Rear Worklight Button Stuck | |
| 524208-2 | DTC 524208-2 — DSC Fault — Front Worklight Button Stuck | |
| 524209-2 | DTC 524209-2 — DSC Fault — Hourmeter Button Stuck | |
| 190-2 | DTC 190-2 — Crank Loss (CAM Pulse without Crank Pulse) | A. DUST/DEBRIS IN SENSOR HOUSING B. TIMING BELT NOT TENSIONED PROPERLY C. SENSOR OPEN CIRCUIT GROUND/OPEN CIRCUIT SUPPLY D. SENSOR OPEN CIRCUIT SIGNALS E. SENSOR SHORTED CIRCUIT SIGNALS F. SENSOR FAILURE G. FUNCTIONAL FAILURE IN CONTROLLER |
| 190-4 | DTC 190-4 — Crank Loss (CAM Pulse without Crank Pulse) | |
| 190-8 | DTC 190-8 — Crank/CAM Synchronization | |
| 522752-2 | DTC 522752-2 — Crank Loss (CAM Pulse without Crank Pulse) | |
| 522752-4 | DTC 522752-4 — CAM Loss (Crank Pulse without CAM Pulse) | |
| 522595-12 | DTC 522595-12 — Internal Circuity Fault Detection | A. EPR FAILURE |
| 522596-12 | DTC 522596-12 — Internal Circuity Fault Detection | |
| 524266-31 | DTC 524266-31 — Electronic Throttle Motor/Motor Connections — Short Circuit | A. CONNECTION SHORT CIRCUIT B. ETB MOTOR SHORT CIRCUIT C. ECU/ETB DRIVER FAILURE |
| 524286-31 | DTC 524286-31 — ECU — ETB Driver Component Failure | |
| 94-0 | DTC 94-0 — Primary Fuel Pressure Higher Than Expected | A. FUEL PRESSURE SENSOR WIRING FAULT B. FUEL PRESSURE FAULT C. FAULTY CONTROLLER |
| 94-1 | DTC 94-1 — Primary Fuel Pressure Lower Than Expected | |
| 520260-3 | DTC 520260-3 — Electronic Pressure Regulator (EPR) OORH | A. DEPR WIRING FAULT B. DEPR FAULT |
| 520260-4 | DTC 520260-4 — Electronic Pressure Regulator (EPR) OORL | |
| 91-2 | DTC 91-2 Sensor Signals A and B Not Tracking Correctly | A. DIFFERENCE BETWEEN SENSORS IS BEYOND ALLOWABLE TOLERANCE B. SENSOR FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER |
| 515-0 | DTC 515-0 RPM Greater Than Throttle Command | A. LARGE LEAKS IN MANIFOLD B. ELECTRONIC THROTTLE ASSEMBLY (ETA) MECHANICAL ISSUES C. FUNCTIONAL FAILURE IN CONTROLLER |
| 522764-6 | DTC 522764-6 Ign/Alt — Ignition 1 Relay (RL6) Driver Output OORL | A. SHORTED RELAY COIL B. SHORT TO GROUND ON PDM RELAY DRIVER OUTPUT C. FUNCTIONAL FAILURE IN DISPLAY (DSC) |
| 168-0 | DTC 168-0 System Battery Voltage OORH | A. BATTERY FAILURE B. ALTERNATOR FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER |
| 168-1 | DTC 168-1 System Battery Voltage OORL | A. BLOWN FUSE OR FAULTY WIRING HARNESS B. IGNITION WIRE FAILURE C. BATTERY FAILURE D. ALTERNATOR FAILURE E. OPERATION CYCLE TOO SHORT TO CHARGE BATTERY F. QUIESCENT CURRENT DRAW TOO HIGH DURING TRUCK OFF TIME |
| 522697-12 | DTC 522697-12 Internal Central Processor or Circuitry Faults | A. FUNCTIONAL FAILURE IN ECU CONTROLLER |
| 108-1 | DTC 108-1 Barometric Pressure Below Acceptable Limit | A. OPEN CIRCUIT SENSOR SUPPLY B. SHORTED SIGNAL CIRCUIT TO BATTERY/SENSOR SUPPLY – SIGNAL OPEN CIRCUIT C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER |
| 523550-3 | DTC 523550-3 Start Relay Control OORH | A. HARNESS/PDM SHORT CIRCUIT TO SWITCHED OR UNSWITCHED BATTERY B. FUNCTIONAL FAILURE IN CONTROLLER |
| 522604-3 | DTC 522604-3 Fuel Run Relay Control OORH | A. HARNESS/PDM SHORT CIRCUIT TO SWITCHED OR UNSWITCHED BATTERY B. FUNCTIONAL FAILURE IN CONTROLLER |
| 522604-4 | DTC 522604-4 Fuel Relay PWM Control OORL | A. OPEN CIRCUIT B. HARNESS/PDM SHORT TO GROUND C. FUNCTIONAL FAILURE IN CONTROLLER |
| 522604-5 | DTC 522604-5 Fuel Relay not Functioning | A. HARNESS RELAY COIL OPEN CIRCUIT B. FUNCTIONAL FAILURE IN CONTROLLER |
| 522598-3 | DTC 522598-3 LPG Lock Off OORH | A. COIL TO ECU HARNESS SHORTED TO UNSWITCHED OR SWITCH BATTERY B. COIL SHORTED TURNS C. FUNCTIONAL FAILURE IN CONTROLLER |
| 522598-4 | DTC 522598-4 LPG Lock Off OORL | A. COIL TO ECU HARNESS OPEN CIRCUIT B. COIL TO ECU HARNESS SHORT TO GROUND C. COIL OPEN CIRCUIT D. COIL SUPPLY OPEN CIRCUIT E. FUNCTIONAL FAILURE IN CONTROLLER |
| 522592-0 | EPR Pressure Greater Than Commanded | A. WORN OR DAMAGED PRIMARY OR SECONDARY SEAT B. FAULTY ELECTRONIC PRESSURE REGULATOR (EPR) ELECTRICAL CONNECTIONS C. EPR FAILURE |
| 522592-1 | EPR Pressure Less Than Commanded | A. LOW SECONDARY FUEL PRESSURE DUE TO A FUEL RESTRICTION B. FAULTY ELECTRONIC PRESSURE REGULATOR (EPR) ELECTRICAL CONNECTIONS C. EPR FAILURE |
| 524227-3 | Manual Hydraulic Lockout Coil OORH | A. COIL DRIVER OUTPUT SHORTED TO BATTERY B. COIL SHORT C. FUNCTIONAL FAILURE IN CONTROLLER |
| 524227-4 | Manual Hydraulic Lockout Coil OORL | A. COIL DRIVER OUTPUT SHORTED TO GROUND B. WIRING/COIL OPEN CIRCUIT C. FUNCTIONAL FAILURE IN CONTROLLER |
| 1239-7 | Fuel Run-Out Longer Than Expected | A. LOCK-OFF SOLENOID WIRING FAULT B. LOCK-OFF SOLENOID FAULT C. FAULTY CONTROLLER |
| 524230-3 | Rear Work Lights Relay (RL7) Driver Output OORH | A. SAFETY SWITCH (IF EQUIPPED) IS DISCONNECTED B. SHORT ON RELAY DRIVER OUTPUT TO UNSWITCHED BATTERY (SEE WARNING BEFORE CONTINUING) C. SHORT ON RELAY DRIVER OUTPUT TO SWITCHED BATTERY. D. SHORT ON RELAY DRIVER OUTPUT TO ANOTHER OPERATED DEVICE E. CONTROLLER DRIVER OUTPUT TO RELAY COIL OPEN CIRCUIT F. RELAY COIL OR GROUND CONNECTION OPEN CIRCUIT G. FUNCTIONAL FAILURE IN CONTROLLER |
| 524230-4 | Rear Work Lights Relay (RL7) Driver Output OORL | A. SHORTED RELAY COIL B. SHORT TO GROUND ON PDM RELAY DRIVER OUTPUT C. FUNCTIONAL FAILURE IN CONTROLLER |
| 522631-2 | Pre-Cat Bank 1 Sensor Fails To Switch To Rich | |
| 522762-4 | Switched Battery Voltage 3 (IGN 3) OORL | A. IGN 1 OR IGN 3 VOLTAGE OUTPUT OPEN SUPPLY B. IGN 2 VOLTAGE OUTPUT SHORTED TO GROUND C. IGN 1 OR IGN 3 OUTPUT SHORTED TO GROUND D. FUNCTIONAL FAILURE IN CONTROLLER |
| 522772-4 | Backup Lamp Driver Output OORL | A. LAMP DRIVER OUTPUT SHORTED TO GROUND B. FUNCTIONAL FAILURE IN CONTROLLER |
| 880-4 | Stop Lamp Driver Output OORL | A. LAMP DRIVER OUTPUT SHORTED TO GROUND B. FUNCTIONAL FAILURE IN CONTROLLER |
| 522760-4 | Switched Battery Voltage 1 (IGN 1) OORL | A. IGN 1 OR IGN 3 VOLTAGE OUTPUT OPEN SUPPLY B. IGN 2 VOLTAGE OUTPUT SHORTED TO GROUND C. IGN 1 OR IGN 3 OUTPUT SHORTED TO GROUND D. FUNCTIONAL FAILURE IN CONTROLLER |
| 524260-1 | 5 Volt Supply Circuit B OORL | A. 5 VOLT «A» SHORTED TO GROUND B. 5 VOLT «B» SHORTED TO GROUND C. 5 VOLT «C» SHORTED TO GROUND D. VSM FAILURE E. 5 VOLT ECU POWER SUPPLY SHORTED TO GROUND |
| 522614-7 | Throttle Not at Limp Mode Position (GM Engines Only) | A. MECHANISM STICKY COMPONENT OPERATIONAL CHECK PROCEDURE OR ACTION: 1. Turn power to OFF for no less than 30 seconds, and then to ON to clear displayed DTC. Does reported DTC to reoccur? YES: Go to Step 2. NO: Problem not verified. Resume operation. 2. Conduct a quick visual inspection of all connectors/wiring associated with the displayed fault code. Are any faults detected/observed? YES: Repair/replace connector or wiring associated with faults found. See Electrical System 2200 SRM 1142. NO: Go to Cause A. CAUSE A — MECHANISM STICKY PROCEDURE OR ACTION: 1. Turn truck power ON and start engine. 2. Check for proper operation of the throttle body and the ECU mechanism by exercising the accelerator pedal with the vehicle in neutral. For GM 2.4L gasoline and LPG engines, the engine should idle at 775 to 825 rpm with no pedal and continuing to the governor speed which should be 2675 to 2725 rpm at full pedal. For GM 4.3L gasoline and LPG engines the engine should idle at 725 to 775 rpm with no pedal and continuing to the governor speed which should be 2375 to 2425 rpm at maximum full pedal. Is the throttle mechanism operating smoothly/tracking with accelerator operation? YES: Problem corrected. Resume operation. NO: Ensure truck power is OFF. Clean any fuel residue from mechanism and go to Step 3. 3. Check for proper operation of the throttle body and the ECU mechanism by exercising the accelerator pedal with the vehicle in neutral. For GM 2.4L gasoline and LPG engines, the engine should idle at 775 to 825 rpm with no pedal and continuing to the governor speed which should be 2675 to 2725 rpm at full pedal. For GM 4.3L gasoline and LPG engines the engine should idle at 725 to 775 rpm with no pedal and continuing to the governor speed which should be 2375 to 2425 rpm at maximum full pedal. Is the throttle mechanism operating smoothly/tracking with accelerator operation? YES: Problem corrected. Resume operation. NO: Ensure truck power is OFF. Replace Electronic Throttle Body. For GM 2.4L Gasoline engines see Gasoline Fuel System, GM 2.4L Engine 900 SRM 1126. For GM 2.4L LPG engines see LPG Fuel System, GM 2.4L Engine 900 SRM 1124. For GM 4.3L Gasoline engine see Gasoline Fuel System, GM 4.3L Engine With GFI 900 SRM 1244. For GM 4.3L LPG engine see LPG Fuel System, GM 4.3L Engine With GFI 900 SRM 1242. |
| 522616-8 | Throttle Not at Command Position (GM Engines Only) | |
| 522617-5 | Throttle Not at Fully Closed/Open Position (GM Engines Only) | |
| 522760-3 | Switched Battery Voltage 1 (IGN 1) OORH | A. IGN VOLTAGE SHORTED TO UNSWITCHED BATTERY SOURCE IN PDM OR PDM/VSM HARNESS B. IGN VOLTAGE SHORTED TO UNSWITCHED BATTERY SOURCE IN PDM OUTPUT HARNESS C. IGN VOLTAGE SHORTED TO SWITCHED BATTERY SOURCE IN PDM OR PDM/VSM HARNESS D. IGN 2 VOLTAGE SHORTED TO BATTERY SOURCE E. FUNCTIONAL FAILURE IN CONTROLLER |
| 135-16 | Fuel Air Pressure minus (MAP) OORH (GM LPG Only) or and Fuel Absolute Pressure Minus (MAP) Too High | |
| 524240-4 | Washer Pump Drive Command OORL | windshield wiper pump |
| 522125-8 | Transmission Range1 Valve Current Out Of Range (TCU) | A. HIGH RESISTIVE CONNECTION B. VALVE -VE SHORTED TO BATTERY – VE/FRAME GROUND C. FUNCTIONAL FAILURE IN CONTROLLER |
| 676-3 | Glow Plug Relay Driver Output OORH | A. RELAY/COIL DRIVER OUTPUT SHORTED TO BATTERY B. RELAY/COIL DRIVER OUTPUT OPEN CIRCUIT C. RELAY/COIL DRIVER RETURN OPEN CIRCUIT D. FUNCTIONAL FAILURE IN CONTROLLER |
| 524223-4 | Transmission Reverse Pressure OORL | A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO SENSOR GROUND D. SENSOR SIGNAL SHORTED TO FRAME GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER |
| 100-4 | Engine Oil Pressure OORL | A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO SENSOR GROUND D. SENSOR SIGNAL SHORTED TO FRAME GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER |
| 524224-0 | XMSN Forward 2 Pressure Greater Than Commanded Pressure | A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR FAILURE C. FUNCTIONAL FAILURE — MECHANICAL |
| 168-4 | System Battery Voltage OORL | A. BATTERY FAILURE B. ALTERNATOR FAILURE C. OPERATION CYCLE TOO SHORT TO CHARGE BATTERY D. QUIESCENT CURRENT DRAW TOO HIGH DURING TRUCK OFF TIME |
| 654-5 | GM Gas Drive Injector 4 Open or Circuit Cummins-Code 332. See QSB 3.3L Troubleshooting and Repair | A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER |
| 524263-1 | Uncommanded Power Down | A. TCU PROGRAM CORRUPTED OR TCU APPLICATION FILE MISMATCH B. FUNCTIONAL FAILURE IN CONTROLLER |
| 651-5 | GM Gas Drive Injector 1 Open Circuit,or Cummins-Code 322. See QSB 3.3L Troubleshooting and Repair | A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER |
| 652-5 | GM Gas Drive Injector 2 Open Circuit | A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER |
| 653-5 | Cummins-Code 324. See QSB 3.3L Troubleshooting and Repair | A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER |
| 655-5 | GM Gas Drive Injector 5 Open Circuit | A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER |
| 656-5 | GM Gas Drive Injector 6 Open Circuit | A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER |
| 2023-12 | CANbus Error With Display | A. TERMINATION RESISTOR(S) OPEN CIRCUIT B. OPEN/INTERMITTENT CIRCUIT ON CAN HI, CAN LO C. CAN HI AND CAN LO SHORTED TOGETHER D. OPEN CIRCUIT ON POWER/GROUND TO CAN CONNECTED DEVICES E. STG ON CAN HI F. STS/STB ON CAN LO G. CAN CONNECTED DEVICE FAILURE |
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These codes cover the three and four wheel electric trucks with the overhead display.
Load Weigh/Service Brake Pressure Sensor Out of Range Low (OORL):
DTC 12844 – Load Weigh Pressure
DTC 12836 – Service Brake Pressure
Load Weigh/Service Brake Pressure Sensor Out of Range High (OORH):
DTC 12845 – Load Weigh Pressure
DTC 12837 – Service Brake Pressure
Accelerator Pedal Position A/B Out of Range Low (OORL):
DTC 12808 – Accelerator Pedal Position A
DTC 12810 – Accelerator Pedal Position B
Accelerator Pedal Position A/B Out of Range High (OORH):
DTC 12809 – Accelerator Pedal Position A
DTC 12811 – Accelerator Pedal Position B
Accelerator Pedal Position A/B Data Incorrect:
DTC 12812 – Accelerator Pedal Position A to B
DTC 29536 – Loss of Speed Sensor Channel A
DTC 65362 – Encoder Error
DTC 65512 – Wrong Encoder Set
DTC 65106 – FOC2 Traction Controller Encoder Error
DTC 29248 – Speed Sensor Feedback
Steering Wheel/Steering Axle Position Sensor Out of Range Low (OORL):
DTC 12820 – Steering Wheel Position
DTC 12824 – Steering Axle Position
Steering Wheel/Steering Axle Position Sensor Out of Range High (OORH):
DTC 12821 – Steering Wheel Position
DTC 12825 – Steering Axle Position
Steer Axle Calibration Required:
DTC 4098 – Steer Axle Calibration
Hydraulic Temperature Sensor Out of Range Low (OORL) :
DTC 12852 – Hydraulic Temperature
Hydraulic Temperature Sensor Out of Range High (OORH) :
DTC 12853 – Hydraulic Temperature
Hydraulic Fluid Level Sensor Out Of Range Low (OORL):
DTC 12872 – Hydraulic Fluid Level
Hydraulic Fluid Level Sensor Out Of Range High (OORH):
DTC 12873 – Hydraulic Fluid Level
Park Brake/Mast Tilt Position Sensor Out of Range Low (OORL):
DTC 12832 – Park Brake Position
DTC 12840 – Mast Tilt Position
Park Brake/Mast Tilt Position Sensor Out of Range High (OORH):
DTC 12831 – Park Brake Position
DTC 12841 – Mast Tilt Position
Travel Direction Select – Foot Pedal/Manual Hydraulic Out of Range Low (OORL):
DTC 12800 – Directional Select A
DTC 12804 – Directional Select B
Travel Direction Select – Foot Pedal/Manual Hydraulic Out of Range High (OORH):
DTC 12801 – Directional Select A
DTC 12805 – Directional Select B
Seat Sensor Out of Range Low (OORL):
DTC 12816 – Seat Sensor
Seat Sensor Out of Range High (OORH):
DTC 12819 – Seat Sensor
Battery OORH/OORL:
DTC 12545 – Battery OORH
DTC 12546 – Battery OORL
VSM 5 Volt Supply (OORL) (OORH):
DTC 13056 – 5V OORL
DTC 13057 – 5V OORH
Manual Hydraulic Position Sensors Out Of Range Low (OORL):
DTC 12856 – Manual Hyd 1
DTC 12860 – Manual Hyd 2
DTC 12864 – Manual Hyd 3
DTC 12868 – Manual Hyd 4
Manual Hydraulic Position Sensor Out Of Range High (OORH):
DTC 12857 – Manual Hyd 1
DTC 12861 – Manual Hyd 2
DTC 12865 – Manual Hyd 3
DTC 12869 – Manual Hyd 4
E-Hydraulic Enable System Data Incorrect:
DTC 12332 – Data Incorrect
E-Hydraulic Coils Short To Battery Positive (STBP):
DTC 8960 – Lift
DTC 8964 – Lower
DTC 8968 – Tilt Forward
DTC 8972 – Tilt Back
DTC 8978 – Aux 1A
DTC 8980 – Aux 1B
DTC 8984 – Aux 2A
DTC 8988 – Aux 2B
E-Hydraulic Coils Short To Battery Negative (STBN)/Open Circuit (OC):
DTC 13312 – Lift
DTC 13316 – Lower
DTC 13320 – Tilt Forward
DTC 13324 – Tilt Back
DTC 13328 – Aux 1A
DTC 13332 – Aux 1B
DTC 13336 – Aux 2A
DTC 13340 – Aux 2B
A935 – K160 CAN Communication Failure:
DTC 33025 – VSM to Display
DTC 33026 – VSM to Traction 1 (Right)
DTC 33027 – VSM to Traction 2 (Left)
DTC 33029 – VSM to Pump
DTC 33034 – VSM to MLM (DCS)
DTC 33035 – VSM to Impact
DTC 33036 – VSM to CAN Reserved 1
DTC 33037 – VSM to CAN Reserved 2
DTC 33038 – VSM to CAN Reserved 3
DTC 33057 – Display to VSM
CBB 4 Wheel CAN Communication:
DTC 33025 – VSM to Display
DTC 33026 – VSM to Traction 1 (Right)
DTC 33027 – VSM to Traction 2 (Left)
DTC 33029 – VSM to Pump
DTC 33034 – VSM to MLM (DCS)
DTC 33035 – VSM to Impact
DTC 33036 – VSM to CAN Reserved 1
DTC 33037 – VSM to CAN Reserved 2
DTC 33038 – VSM to CAN Reserved 3
DTC 33057 – Display to VSM
DBB 4 Wheel CAN Communication:
DTC 33025 – VSM to Display
DTC 33026 – VSM to Traction 1 (Right)
DTC 33027 – VSM to Traction 2 (Left)
DTC 33029 – VSM to Pump
DTC 33034 – VSM to MLM (DCS)
DTC 33035 – VSM to Impact
DTC 33036 – VSM to CAN Reserved 1
DTC 33037 – VSM to CAN Reserved 2
DTC 33038 – VSM to CAN Reserved 3
DTC 33057 – Display to VSM
MLM Failure:
DTC 21830 – MLM EEPROM Write Error
DTC 21834 – MLM Sensor 1 Out of Range
DTC 21835 – MLM Sensor 2 Out of Range
DTC 21836 – MLM Sensor 3 Out of Range
DTC 21837 – MLM Sensor 4 Out of Range
DTC 25344 – MLM Checksum Error
MLM Incorrect Lever Installed:
DTC 4112 – Incorrect Lever 1 Installed
DTC 4113 – Incorrect Lever 2 Installed
DTC 4114 – Incorrect Lever 3 Installed
DTC 4115 – Incorrect Lever 4 Installed
DTC 4116 – Incorrect Lever 5 Installed
VSM 12 Volts Supply OORL/OORH:
DTC 13060 – VSM 12V OORL
DTC 13061 – VSM 12V OORH
Display Internal Failure:
DTC 22032 – Display EEPROM Checksum Error
DTC 22033 – Display Cell Write Error
DTC 33056 – Display Internal CAN Failure
DTC 33057 – Display Communications Error with VSM
DTC 8704 – Display Internal LCD Backlight
DTC 12934 – Display Internal LCD Backlight
DTC 12935 – Display Internal LCD Backlight
DTC 8705 – Display Internal LCD Heater
DTC 12936 – Display Internal LCD Heater
DTC 12937 – Display Internal LCD Heater
DTC 22528 – Display Button *
DTC 22529 – Display Button #
DTC 22530 – Display Arrow
DTC 22531 – Display ] Arrow
DTC 22532 – Display Button 1
DTC 22533 – Display Button 2
DTC 22534 – Display Button 3
DTC 22535 – Display Button 4
DTC 22536 – Display Button 5
DTC 22537 – Display Button 6
DTC 22538 – Display Button 7
DTC 22539 – Display Button 8
DTC 22540 – Display Button 9
DTC 22541 – Display Button 0
Display Failure – Keyswitch Relay Output:
DTC 9041 – Display Keyswitch Output
DTC 12940 – Display Keyswitch Output
DTC 12941 – Display Keyswitch Output
DTC 13070 – Keyswitch Data Incorrect
VSM Controller Check:
DTC 21760 – VSM BOOT_BLOCK Checksum failure
DTC 21761 – CDF_Checksum_failure
DTC 21762 – VSM APPLICATION_SOFTWARE Checksum failure/Error
DTC 21764 – VSM EEPROM Checksum failure/Error
DTC 21766 – VSM EEPROM Cell failure Write Error
DTC 21792 – VSM Serial Number Error
Controller Logic Failure:
DTC 65299 – Controller Logic Failure
Display Failure – Temperature/Buzzer:
DTC 12928 – Display Temperature Sensor (Freezer Option Only)
DTC 12929 – Display Temperature Sensor (Freezer Option Only)
DTC 9040 – Display Buzzer Output
DTC 12938 – Display Buzzer Output
DTC 12939 – Display Buzzer Output
Contactor/Relay/Valve Coil Short to Battery Positive (STBP):
DTC 9000 – Diverter Valve
DTC 9004 – E Hyd Enable
DTC 9008 – Clamp Solenoid (Optional)
DTC 9012 – Acc 2 Relay
DTC 9016 – Forward Relay
DTC 9020 – Reverse Relay
DTC 9026 – Spare 1 Relay
DTC 9028 – Spare 2 Relay
DTC 9032 – Main Contactor
DTC 9036 – 2nd Contactor
Contactor/Relay/Valve Coil Short to Battery Negative (STBN)/Open Circuit (OC):
DTC 13352 – Diverter Valve
DTC 13356 – Hyd Enable
DTC 13360 – Acc 1 Relay
DTC 13364 – Acc 2 Relay
DTC 13368 – Motion Relay
DTC 13372 – Reverse Relay
DTC 13376 – Spare 1 Relay
DTC 13380 – Brake Light Relay Short to B(-) or Open
DTC 13384 – Main Contactor
DTC 13388 – 2nd Contactor
Motor Controller Contactor Failure:
DTC 21569 – Contactor Open
DTC 21570 – Contactor Closed
DTC 65318 – Contactor Open
DTC 65317 – Contactor Closed
DTC 65354 – Driver Shorted High
DTC 65355 – Driver Shorted Low
A935 – K160 D203 Motor Controller Capacitor Failure:
DTC 12592 – Capacitor Charge
A935 – K160 D203 Motor Speed Sensor Failure:
DTC 29456 – Sensor Fault
CBB/DBB Motor Speed Sensor Failure:
DTC 25104 – Sensor Fault
DTC 29456 – Sensor Fault
A935 – K160 Motor Auto Brake Failure:
DTC 8786 – Brake Coil Shorted
DTC 12834 – Aux Driver Short to Bat (-) Brake Coil Open Circuit
DTC 12835 – Aux Driver Open Circuit Excess Current
A935 – K160 D203 Motor Controller Power Mosfet Failure :
DTC 65513 – Power MOS Shorted
A935 – K160 D203 Motor/Motor Controller Failure:
DTC 12576 – Motor Voltage Not OK
A935 – K160 D203 Motor Controller Failure:
DTC 65280 – Controller Failure
CBB/DBB Motor/Motor Controller Failure:
DTC 8976 – AC Current – Over Current
DTC 9024 – AC Current – Short Circuit
A935 – K160 D203 Motor Controller CAN Communication Failure:
DTC 65527 – No CAN Communication
CBB/DBB Motor Controller CAN Communication Failure:
DTC 33024 – CAN Communication Failure
Travel Direction Select Incorrect:
DTC 12802 – Direction Select Data Incorrect – Direction Signals Incorrect
Travel Direction Select Data Incorrect – 2 Sources:
DTC 12806 – Direction Select – Data Incorrect 2 + Direction Devices Installed
Direction Select Data Incorrect – No DCS Source:
DTC 12807 – Direction Select Data Incorrect – No DCS Source
CBB/DBB Motor/Motor Controller Temperature Sensor Failure:
DTC 16912 – Motor Temperature High
DTC 17168 – Controller/Heatsink Temperature High
DTC 25105 – Temperature Sensor Failure
CBB/DBB Motor Controller Current Sensor Failure :
DTC 21008 – Current Sensor Offset Calibration Error
Hydraulic Calibration Required:
DTC 4096 – Hydraulic Calibration Required
CBB/DBB Motor Controller 15 – 5 Volt Internal Failure:
DTC 20753 – 15 Volt Supply Low Voltage
DTC 20755 – 5 Volt Supply Low/High Voltage
CBB/DBB Motor Controller DC Bus Low/High:
DTC 12576 – DC Bus Charging Timeout
DTC 12817 – DC Bus Hi – Software Detected
DTC 12818 – DC Bus Hi – Hardware Detected
DTC 12833 – DC Bus Low – Hardware/Software
CBB/DBB Traction Controller Driver Current High:
DTC 21520 – Aux Driver Current High
DTC 25106 – Park Brake Solenoid and Fan Driver Current High
Synchronous Steering Coil Current:
DTC 8992 – Synchronous Steering Coil Current
DTC 13344 – Synch Steering Coil Open Circuit
DTC 9012 – ACC 2 Current OORH
DTC 65526 – Aux Driver Open
DTC 65534 – Aux Driver Short
DTC 65022 – FOC2 Traction Controller Aux Driver Short
DTC 65288 – Electric Steer Loss of Communication Between the Primary and Secondary
Controller
DTC 65293 – Electric Steer System Controller EEPROM Checksum Failure
DTC 95520 – Key Switch Voltage OORL
DTC 65296 – Motor U-W Phase Voltage Measurement Fault
DTC 65297 – Electric Steer Controller Motor U-V Phase Voltage Measurement Fault
DTC 65352 – Motor W-V Phase Voltage Measurement Fault
DTC 65312 – Motor Phase Voltage Out of Range
DTC 65333 – Electric Steer Controller Standby Current Too High
DTC 65340 – Electric Steer Controller DC Bus Capacitor Charge Timeout
DTC 65341 – Controller Temperature Above Limit
DTC 65345 – Electric Steer Motor Temperature Above Limit
DTC 65350 – Controller Internal Error
DTC 65487 – Electric Steer Initial Nominal Motor Voltage Low
DTC 65488 – Electric Steer Controller EEPROM KO
DTC 65490 – Electric Steer Primary and Secondary Controller Version Mismatch
DTC 65492 – Electric Steer Controller Internal Error
DTC 65493 – Electric Steer Default Parameter Restore
DTC 65495 – Controller Internal Error
DTC 65496 – Controller Internal Error
DTC 65501 – Controller Internal Error
DTC 65505 – Controller Internal Error
DTC 65517 – Electric Steer Controller Internal Error
DTC 65525 – Electric Steer Controller Internal Error
DTC 65530 – Electric Steer Controller Internal Error
DTC 65533 – Electric Steer Controller Internal Error
DTC 65498 – Electric Steer Controller Software Mismatch
DTC 65489 – Controller Internal Error
DTC 65350 – Motor Phase W Current OORL
DTC 65351 – Motor Phase V Current OORL
DTC 65353 – Motor Phase U Current OORL
DTC 65531 – Controller Initialization Test Failed
DTC 65494 – Rapid Change in Steering Wheel Position
DTC 65528 – Electric Steer Wheel Sensor Output Mismatch
DTC 65378 – Steering Wheel Position Error
DTC 65491 – Electric Steer TFD Current within Range but Lower than Expected
DTC 65496 – TFD Resistance Out of Range
DTC 65515 – Electric Steer Controller TFD Short to battery Negative
DTC 65516 – Electric Steer Controller TFD Stand-by Current OORH
DTC 65500 – Electric Steer Steering Motor Locked
DTC 65521 – Electric Steer Controller Steer Axle Slow Response
DTC 65508 – Steer Axle Position Mismatch
DTC 65532 – Steer Axle Sensor Output Mismatch
DTC 65503 – Electric Steer Rapid Change in Steer Axle Position
DTC 65524 – Electric Steer Primary and Secondary Parameter Mismatch
DTC 33050 – E-Steer CAN Communications Failure Right
DTC 33051 – E-Steer CAN Communications Failure Left
DTC 13058 – 5V Internal Supply Out of Range
DTC 13104 – Sensor Ground Current OORH
DTC 16913 – Motor Temperature Sensor Open Circuit
DTC 16914 – Motor Temperature Sensor Short Circuit
DTC 16912 – Motor Temperature OORH
DTC 21521 – Fan Driver Current OORH
DTC 21776 – Internal Error – Hardware
DTC 29232 – Sensor Supply Reference voltage Out of Range
DTC 21522 – Automatic Park Brake Driver Current OORH
DTC 29216 – Speed Sensor High Current
DTC 29217 – Speed Sensor Not Connected
DTC 29233 – Sensor Supply Circuit Out of Range
DTC 29552 – Loss of Speed Sensor Channel B
DTC 65362 – Encoder Error
DTC 65512 – Wrong Encoder Set
DTC 65346 – Battery Low
DTC 65529 – Check Up Needed
DTC 95360 – Forw + Back
DTC 65481 – Wrong Slave Version
DTC 64969 – FOC2 Traction Controller Wrong Slave Version
DTC 65519 – Controller Mismatch
DTC 65007 – FOC2 Traction Controller Mismatch
DTC 65522 – Parameter Transfer
DTC 65010 – FOC2 Traction Controller Parameter Transfer
DTC 65511 – No Slave Enabled
DTC 64999 – FOC2 Traction Controller No Slave Enabled
DTC 65486 – Initial VMN High
DTC 65333 – Standby Current High
DTC 65310 – VMN Low
DTC 65311 – VMN High
DTC 65504 – Waiting for Node
DTC 12836 – Brake Pedal Sensor A OORL
DTC 12837 – Brake Pedal Sensor A OORH
DTC 12876 – Brake Pedal Sensor B OORL
DTC 12877 – Brake Pedal Sensor B OORH
DTC 12813 – Foot Brake Position Rationality
DTC 4117 – FOC Configuration Mismatch
DTC 33040 – Various CAN Errors
Observed Symptoms
No Display/No Truck Operation:
DTC None – No Display/No Truck Operation
A935 – K160 D203 Motor Controller Fan Failure:
DTC None – A935 – K160 Motor Controller Fan Failure
A935 – K160 D203 Motor/Motor Controller Temperature Sensor Failure:
DTC None – A935 – K160 Motor/Motor Controller Temperature Sensor Failure
DTC 64776 – Watchdog
DTC 64781 – FOC2 Traction Controller EEPROM Checksum Failure
DTC 65001 – FOC2 Power Transistor Shorted
DTC 65253 – FOC2 Output Mismatch
DTC 65003 – FOC2 coil_short_hw_ko
DTC 64785 – FOC2 Traction Controller Motor U-V Phase Voltage Measurement Fault
(Logic Failure #3)
DTC 64974 – FOC2 Traction Controller Initial Nominal Motor Voltage High.
DTC 64798 – FOC2 Traction Controller Operating Nominal Motor Voltage Low
DTC 64799 – FOC2 Traction Controller Operating Nominal Motor Voltage High
DTC 64975 – FOC2 Traction Initial Nominal Motor Voltage Low
DTC 64821 – FOC2 Traction Controller Standby Current Too High
DTC 64828 – FOC2 Traction Controller DC Bus Capacitor Charge Timeout
DTC 64833 – FOC2 Traction Motor Temperature Above Limit
DTC 64976 – EEPROM KO
DTC 64781 – EEPROM KO
DTC 64978 – FOC2 Controller Wrong RAM Memory
DTC 64980 – FOC2 Traction Controller Waiting for Slave Node Response
DTC 65009 – FOC2 Traction Controller Master To Slave Parameter Check Mismatch
DTC 64981 – FOC2 Traction Controller Hardware Fault
DTC 64986 – FOC2 Traction Motor Temperature Sensor KO
DTC 64992 – FOC2 Traction Controller Waiting for Node
DTC 65016 – FOC2 Traction Controller No CAN Message
DTC 65004 – FOC2 Current Gain
DTC 64991 – FOC2 Contactor Coil Shorted
DTC 64806 – FOC2 Traction Controller Contactor Open
DTC 64805 – FOC2 Traction Controller Contactor Closed
DTC 64842 – FOC2 Traction Controller Contactor Driver Shorted High
DTC 64843 – FOC2 Traction Controller Contactor Driver Shorted Low
DTC 65005 – Analog Input
DTC 65013 – FOC2 Traction Controller IQ Mismatch
DTC 65015 – FOC2 Traction Controller Data Acquisition
DTC 65018 – FOC2 Traction Controller Thermic Sensor KO
DTC 65021 – FOC2 Traction Controller Field Oriented Control KO
DTC 64979 – FOC2 Traction Controller Rotor Stall
DTC 64988 – FOC2 Traction Controller Vkey OFF Shorted
DTC 64787 – FOC2 Traction Controller DC Bus High and Key Voltage Low
DTC 65032 – Watchdog (Slave)
DTC 65043 – FOC2 DC Bus High / Key Voltage Low
DTC 65077 – FOC2 Traction Controller Standby Current Too High
DTC 65086 – FOC2 Thermal Protection
DTC 65106 – FOC2 Encoder Error
DTC 64850 – FOC2 Encoder Error
DTC 65232 – EEPROM KO (Slave)
DTC 65234 – FOC2 Controller Wrong RAM Memory (Slave)
DTC 65236 – FOC2 Waiting Master
DTC 65254 – FOC2 W.D. SYNCRO
DTC 65259 – FOC2 Coil_Short_HW_KO
DTC 65261 – FOC2 Analog Input
DTC 65263 – FOC2 Controller Mismatch
DTC 65266 – FOC2 SP Mismatch
DTC 65270 – FOC2 Aux Drive Open
DTC 65278 – FOC2 Aux Driver Short
DTC 65528 – FOC2 No CAN Message
DTC 65272 – FOC2 No CAN Message
DTC 65341 – Controller Internal Temperature OORL
DTC 17232 – Controller Internal Temperature OORL
DTC 65341 – Controller Internal Temperature OORH
DTC 65342 – Thermal Protection / Motor Temperature High
DTC 64830 – FOC2 Traction Controller Motor Temperature High
DTC 17184 – Controller Internal Temperature OORH
